brake YAMAHA XMAX 125 2012 User Guide

With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The system is OK. The scooter can be ridden.The sidestand switch may not be working correctly.
The scooter should not be ridden until
checked by a Yamaha dealer.
The brake switch may not be working correctly.
The scooter should not be ridden until
checked by a Yamaha dealer.
The sidestand switch may not be working correctly.
The scooter should not be ridden until
checked by a Yamaha dealer.
YES NO YES NO NO YES
If a malfunction is noted, have a Yamaha
dealer check the system before riding.
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
3-23
3

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
WARNING
ITEM CHECKS PAGE

Fuel3-15


Engine oil 6-10

Final transmission oil 6-13

Coolant 6-14




Front brake 6-20, 6-21, 6-22

ITEM CHECKS PAGE



Rear brake 6-20, 6-21, 6-22




Throttle grip
6-17, 6-23
and grip housing.

Wheels and tires
6-18, 6-20

Brake levers
6-24
Centerstand, sidestand
6-24
Chassis fasteners
—
Instruments, lights, signals • Check operation.
and switches—
Sidestand switch
3-22
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4

ECA15022
If a warning light, indicator light or
indicator does not go off, see pages
3-4 or 3-6 for the corresponding war-
ning light, indicator light or indicator
circuit check.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake. NOTICE: For
maximum engine life, never
accelerate hard when the engi-
ne is cold!
[ECA11041]
1. Rear brake lever
2. Front brake lever
3. Start switch
3. If the engine does not start, rele-
ase the start switch, wait a few
seconds, and then try again.
Each starting attempt should be
as short as possible to preserve
the battery. Do not crank the
engine more than 10 seconds on
any one attempt.EAU45091
Starting off
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the centers-
tand.
1. Grab bar
1. Grab bar
NOTICE
OPERATION AND IMPORTANT RIDING POINTS
5-2
5
4.

2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.EAU16780
Acceleration and
deceleration
The speed can be adjusted by ope-
ning and closing the throttle. To incre-
ase the speed, turn the throttle grip in
direction (a). To reduce the speed,
turn the throttle grip in direction (b).
EAU16793
BrakingEWA10300
Avoid braking hard or suddenly
(especially when leaning over
to one side), otherwise the sco-
oter may skid or overturn.
Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching such
areas and cross them with cau-
tion.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as bra-
king downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
WARNING
(a)(b)
OPERATION AND IMPORTANT RIDING POINTS
5-3
5

EAU48810
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let bra-
ke components cool before touching
them.
EAUS1830
Owner’s tool kit
1. Owner’s tool kit
The owner’s tool kit is located under
the seat. (See page 3-17).
The service information included in
this manual and the tools provided in
the owner’s tool kit are intended to
assist you in the performance of pre-
ventive maintenance and minor
repairs. However, additional tools
such as a torque wrench may be
necessary to perform certain mainte-
nance work correctly.
TIP
If you do not have the tools or expe-
rience required for a particular job,have a Yamaha dealer perform it for
you.
TIP
Fuse tongs and a bag containing spa-
re fuses are included in the owner’s
tool kit. Be careful not to lose these
items when opening the tool kit.
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU17717
General maintenance and lubrication chart
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOBANNUAL
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1Air filter element33
2V-belt case air filter
element333 3

3*Front brakevehicle for fluid leakage.33 3 3 3 3
Whenever worn to the limit

4*Rear brakevehicle for fluid leakage.33 3 3 3 3
Whenever worn to the limit
5*Brake hoses333 33 Every 4 years
6*Wheels333 3

damage.
7*Tires333 33


8*Wheel bearings
damage.333 3

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOBANNUAL
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

9*Steering bearingsfor roughness.33 3 3 3

based grease.Every 24000 km (14000 mi)
10 *Chassis fasteners
screws are properly tightened.333 33
11Front brake lever
pivot shaft333 33
12Rear brake lever
pivot shaft333 33
Sidestand,
13 333 33
centerstand
based grease.
14 *Sidestand switch33 3 3 3 3
15 *Front fork
leakage.333 3
16 *Shock absorber
assembliesabsorbers for oil leakage.333 3
When the oil change indicator flashes [5000 km (3000 mi)
3after the initial 1000 km (600 mi) and every 6000 km
17Engine oiland 6-10.)
(3500 mi) thereafter]

leakage.Every 3000 km (1800 mi)3
18Engine oil filter
element33 3

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOBANNUAL
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

19 *Cooling systemfor coolant leakage.333 33
Every 3 years
20Final transmission 33 3oil
33 3
21 *V-beltWhen the V-belt replacement indicator flashes
[every 18000 km (10500 mi)]
22 *Front and rear brake
switches33 3 3 3
3
23Moving parts and
cables333 3
3

Throttle grip housing
24 * if necessary.333 33
and cable

housing and cable.
25 *Lights, signals and
switches33 3 3 3 3

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU38262
TIP
Engine air filter and V-belt air filter
This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake
fluid levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the bra-
ke fluid.
Replace the brake hoses every four years and if cracked or damaged.