transmission oil YAMAHA XMAX 125 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-3
Multi-function meter unit ................ 3-5
Anti-theft alarm (optional) ............. 3-13
Handlebar switches ...................... 3-14
Front brake lever .......................... 3-15
Rear brake lever ........................... 3-15
ABS (for ABS models) .................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-17
Catalytic converters...................... 3-19
Seat .............................................. 3-19
Storage compartments................. 3-20
Adjusting the shock absorber
assemblies ................................ 3-21
Sidestand ..................................... 3-22
Ignition circuit cut-off system ....... 3-23FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plug ............... 6-10
Engine oil....................................... 6-12
Final transmission oil..................... 6-14
Coolant.......................................... 6-15
Air filter and V-belt case air filter
elements and check hoses ........ 6-16
Checking the throttle grip free
play ............................................ 6-18
Valve clearance ............................. 6-18Tires .............................................. 6-18
Cast wheels .................................. 6-20
Checking the front and rear brake
lever free play ............................ 6-21
Checking the front and rear brake
pads .......................................... 6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-24
Checking and lubricating the
cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the
centerstand and sidestand........ 6-25
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-27
Replacing the fuses ...................... 6-29
Replacing a headlight bulb ........... 6-30
Tail/brake light .............................. 6-31
Front turn signal light .................... 6-31
Replacing a rear turn signal light
bulb ........................................... 6-31
Replacing the license plate light
bulb ........................................... 6-32
Auxiliary light ................................ 6-33
Troubleshooting............................ 6-33
Troubleshooting charts................. 6-34U2DME1E0.book Page 1 Wednesday, October 23, 2013 1:37 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-17
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-12
Final transmission oil• Check vehicle for oil leakage. 6-14
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-15
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21, 6-21, 6-22
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16821
Tips for reducing fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16831
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAUS1841
0–500 km (0–300 mi)
Avoid prolonged operation above 5000
r/min.
500–1000 km (300–600 mi)
Avoid prolonged operation above 7500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the engine oil, final transmission oil
and the oil filter element.
[ECA12932]
1000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU38263
TIPEngine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more fre-
quently when riding in unusually wet or dusty areas.21*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change coolant. Every 3 years
22Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√
23*V-belt• Replace. When the V-belt replacement indicator flashes [every 18000 km (10500 mi)]
24*Front and rear
brake switches• Check operation.√√√√√√
25Moving parts and
cables• Lubricate.√√√√√
26*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
NOTICE
ECA11671
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material en-
ters the crankcase.12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
13. Turn the engine off, and then
check the oil level and correct it if
necessary.
14. Reset the oil change indicator.
(See page 3-8.)
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
1. Final transmission oil filler cap
2. O-ring
1. Final transmission oil drain boltZAUM1123ZAUM0703
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
66. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM3043
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. Open the front storage compart-
ment A. (See page 3-20.)TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.3. Check the coolant level through
the check window.
TIPThe coolant should be between the
minimum and maximum level marks.4. If the coolant is at or below the
minimum level mark, remove pan-
el A. (See page 6-8.)
5. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15162]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)
1. Maximum level mark
2. Minimum level markZAUM1029
2 1
Coolant LevelCoolant L
evelH
ighH
igh
LowLo
w
U2DME1E0.book Page 15 Wednesday, October 23, 2013 1:37 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2160 mm (85.0 in)
Overall width:
790 mm (31.1 in)
Overall height:
1385 mm (54.5 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1525 mm (60.0 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius:
2500 mm (98.4 in)Weight:Curb weight:
YP125R 169 kg (373 lb)
YP125RA 173 kg (381 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement:
124 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.20 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 15W-40, 20W-40 or
20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement:
1.50 L (1.59 US qt, 1.32 Imp.qt)Final transmission oil:Type:
YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.32 L (0.34 US qt, 0.28 Imp.qt)
Radiator capacity (including all routes):
1.10 L (1.16 US qt, 0.97 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity:
13.2 L (3.49 US gal, 2.90 Imp.gal)
Fuel reserve amount:
2.5 L (0.66 US gal, 0.55 Imp.gal)Fuel injection:Throttle body:
ID mark:
1B91 00Spark plug(s):Manufacturer/model:
NGK/CPR9EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:
(1.000)
Final drive:
Gear
–20 –10 0
1020 30 40 50 C 10 30 50 70 90 110 0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
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SPECIFICATIONS
8-2
8
Secondary reduction ratio:
41/14 × 44/13 (9.912)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Underbone
Caster angle:
28.00 °
Trail:
100 mm (3.9 in)Front tire:Type:
Tubeless
Size:
120/70-15 M/C 56P(METZELER)-
56S(MICHELIN)
Manufacturer/model:
METZELER / FEELFREE
Manufacturer/model:
MICHELIN / CITYGRIPRear tire:Type:
Tubeless
Size:
140/70-14 M/C 68P(METZELER)-
68S(MICHELIN)
Manufacturer/model:
METZELER / FEELFREE
Manufacturer/model:
MICHELIN / CITYGRIP
Loading:Maximum load:
YP125R 185 kg (408 lb)
YP125RA 181 kg (399 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
190 kPa (1.90 kgf/cm², 28 psi)
Rear:
220 kPa (2.20 kgf/cm², 32 psi)
Loading condition:
YP125R 90–185 kg (198–408 lb)
YP125RA 90–181 kg (198–399 lb)
Front:
210 kPa (2.10 kgf/cm², 30 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
15 x MT3.5Rear wheel:Wheel type:
Cast wheel
Rim size:
14 x MT3.75Front brake:Type:
Single disc brakeOperation:
Right hand operation
Specified brake fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110 mm (4.3 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
84 mm (3.3 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
GT9B-4
U2DME1E0.book Page 2 Wednesday, October 23, 2013 1:37 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-16
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-16
Anti-theft alarm (optional) ..................... 3-13
Auxiliary light ........................................ 6-33BBattery .................................................. 6-27
Brake fluid, changing............................ 6-24
Brake fluid level, checking.................... 6-22
Brake lever, front .................................. 3-15
Brake lever, rear ................................... 3-15
Brake levers, lubricating ....................... 6-25
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converters.............................. 3-19
Centerstand and sidestand, checking
and lubricating ................................... 6-25
Coolant ................................................. 6-15DDimmer switch...................................... 3-14EEngine break-in ...................................... 5-4
Engine oil .............................................. 6-12
Engine trouble warning light ................... 3-4FFinal transmission oil ............................ 6-14
Front and rear brake lever free play,
checking ............................................. 6-21
Front and rear brake pads, checking ... 6-21Front fork, checking ............................. 6-26
Front turn signal light ........................... 6-31
Fuel ...................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel level warning light........................... 3-4
Fuel tank cap........................................ 3-17
Fuses, replacing ................................... 6-29
HHandlebar switches ............................. 3-14
Hazard switch ...................................... 3-14
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-14IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-23
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-32MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-5PPanels, removing and installing ............. 6-8
Parking ................................................... 5-5
Part locations ......................................... 2-1
Pass switch .......................................... 3-14
SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Seat....................................................... 3-19
Shock absorber assemblies,
adjusting ............................................. 3-21
Sidestand.............................................. 3-22
Spark plug, checking ............................ 6-10
Specifications ......................................... 8-1
Starting off .............................................. 5-2
Starting the engine ................................. 5-1
Start switch ........................................... 3-14
Steering, checking ................................ 6-27
Storage ................................................... 7-4
Storage compartments ......................... 3-20TTail/brake light ...................................... 6-31
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Throttle grip free play, checking ........... 6-18
Tires ...................................................... 6-18
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-33
Troubleshooting charts ......................... 6-34
Turn signal indicator lights...................... 3-3
Turn signal light bulb (rear),
replacing ............................................. 6-31
Turn signal switch ................................. 3-14VValve clearance..................................... 6-18
Vehicle identification number ................. 9-1WWheel bearings, checking .................... 6-27
Wheels .................................................. 6-20
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