catalytic converter YAMAHA XMAX 250 2012 Owners Manual

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
ABS warning light
(for ABS models) ...........................3-4
Immobilizer system indicator light ....3-5
Speedometer ....................................3-5
Tachometer .......................................3-6
Multi-function display .......................3-6
Anti-theft alarm (optional) ...............3-11
Handlebar switches ........................3-11
Pass switch ....................................3-12
Dimmer switch ...............................3-12
Turn signal switch ..........................3-12
Horn switch ...................................3-12
Start switch ....................................3-12
Hazard switch ................................3-12
Front brake lever.............................3-12Rear brake lever..............................3-13
ABS (for ABS models) ....................3-13
Fuel tank cap ..................................3-14
Fuel .................................................3-15
Catalytic converters ........................3-16
Securing bracket ............................3-17
Seat.................................................3-17
Storage compartments ...................3-18
Adjusting the shock absorber
assemblies...................................3-19
Sidestand ........................................3-20
Ignition circuit cut-off system .........3-20
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-3
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-4
Engine break-in.................................5-4
Parking ..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-2Periodic maintenance chart for the
emission control system ...............6-3
General maintenance and lubrication
chart ..............................................6-4
Removing and installing the cowling
and panel.......................................6-8
Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Adjusting the throttle cable free
play ..............................................6-16
Valve clearance ...............................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Checking the front and rear
brake lever free play ....................6-19
Checking the front and rear
brake pads ..................................6-20
Checking the brake fluid level ........6-21
Changing the brake fluid ................6-22
Checking and lubricating the
throttle grip and cable .................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-23
Checking the front fork ...................6-24
Checking the steering.....................6-24
TABLE OF CONTENTS

eyes, see your doctor immediately.
If gasoline spills on your skin, wash
with soap and water. If gasoline
spills on your clothing, change your
clothes.
EAU33520
ECA11400
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust sys-
tem.
Your Yamaha engine has been desig-
ned to use regular unleaded gasoline
with a research octane number of 91
or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
EAU13445
Catalytic converters
This vehicle is equipped with catalytic
converters in the exhaust system.
EWA10862
The exhaust system is hot after
operation. To prevent a fire hazard
or burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust
system has cooled down befo-
re doing any maintenance
work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
ECA10701
Use only unleaded gasoline. The
use of leaded gasoline will cause
unrepairable damage to the cataly-
tic converter.
NOTICE
WARNING
NOTICE
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
11.8 L (3.12 US gal, 2.60 Imp.gal)
INSTRUMENT AND CONTROL FUNCTIONS
3-16
3

AABS (for ABS models)..............................3-13
ABS warning light (for ABS models) ..........3-4
Acceleration and deceleration ...................5-3
Air filter and V-belt case air filter
elements ................................................6-15
Anti-theft alarm (optional) ........................3-11
Auxiliary light bulb, replacing ...................6-30
BBattery......................................................6-25
Brake fluid level, checking .......................6-21
Brake fluid, changing ...............................6-22
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-12
Brake levers, lubricating ..........................6-22
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-16
Centerstand and sidestand, checking
and lubricating .......................................6-23
Coolant.....................................................6-13
Cowlings and panels, removing and
installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-20Front fork, checking .................................6-24
Fuel ..........................................................3-15
Fuel consumption, tips for reducing ..........5-4
Fuel tank cap ...........................................3-14
Fuses, replacing .......................................6-26
HHandlebar switches .................................3-11
Hazard switch ..........................................3-12
Headlight bulb, replacing .........................6-28
High beam indicator light...........................3-4
Horn switch ..............................................3-12
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-20
Immobilizer system ....................................3-1
Indicator and warning lights ......................3-4
LLicense plate light bulb, replacing ...........6-30
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
Multi-function display ................................3-6
PParking .......................................................5-5
Part locations .............................................2-1
Pass switch ..............................................3-12
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-17
Securing bracket ......................................3-17Shock absorber assemblies, adjusting....3-19
Sidestand .................................................3-20
Spark plug, checking .................................6-9
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ..............................................3-12
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-24
Storage.......................................................7-3
Storage compartments ............................3-18
TTachometer ................................................3-6
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-29
Throttle cable free play, adjusting ............6-16
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-17
Tool kit ........................................................6-2
Troubleshooting .......................................6-30
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ....................................3-12
VValve clearance ........................................6-17
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-25
Wheels .....................................................6-19
INDEX