brake pads YAMAHA XMAX 300 2018 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
ABS ...............................................4-14
Traction control system.................4-15
Fuel tank cap.................................4-17
Fuel................................................4-18
Fuel tank overflow hose ................4-19
Catalytic converters .....................4-20
Storage compartments .................4-20
Windshield.....................................4-22
Handlebar position .......................4-25
Adjusting the shock absorber
assemblies .................................4-25
Sidestand ......................................4-26
Ignition circuit cut-off system........4-27
Auxiliary DC jack ..........................4-29For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing the
panel ............................................ 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ....... 7-9
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter and V-belt case air filter
elements .................................... 7-14
Checking the throttle grip free
play ............................................ 7-18
Valve clearance ............................. 7-19
Tires .............................................. 7-19
Cast wheels .................................. 7-21
Checking the front and rear brake
lever free play ............................ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
Checking and lubricating the
cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
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Safety information
1-5
1 Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to pro-
vide the best combination of handling,
braking, and comfort. Other tires, rims,
sizes, and combinations may not be
appropriate. Refer to page 7-19 for tire
specifications and more information on
replacing your tires.
Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.
Remove all loose items from the
scooter.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
EAU57600
Further safe-riding points
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
The brake pads or linings could
get wet when you wash the scoot-
er. After washing the scooter,
check the brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord
to secure any luggage to the carri-
er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)
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For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.4-18,
4-19
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.7-9
Final transmission oil• Check vehicle for oil leakage. 7-12
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.7-13
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.7-22,
7-23,
7-23
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.7-22,
7-23,
7-23
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing.7-18,
7-26
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Periodic maintenance and adjustment
7-4
7
EAU71372
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace.√√
3*Pre air filter ele-
ment• Clean.√√
4*Sub air filter ele-
ment• Replace.√√
5Air filter case
check hose• Clean.√√√√√
6*V-belt case air fil-
ter element• Clean.
• Replace if necessary.√√√√√
7*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
8*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
9*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
10*Brake fluid• Change. Every 2 years
11*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
12*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
13*Wheel bearings• Check bearing for looseness or
damage.√√√√X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
7-23
7
EAU22312
Checking the front and rear
brake pads
Front brake
Rear brake
The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad
wear without having to disassemble
the brake. To check the brake pad
wear, check the position of the wear in-
dicator while applying the brake. If a
brake pad has worn to the point that
the wear indicator almost touches the
brake disc, have a Yamaha dealer re-
place the brake pads as a set.
EAU40262
Checking the brake fluid level
Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA16011
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
1. Brake pad wear indicator
1. Brake pad wear indicator
1
1
1. Minimum level mark
1. Minimum level mark
Specified brake fluid:
DOT 4
1
1
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Periodic maintenance and adjustment
7-24
7 Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, and dirt may
clog the ABS hydraulic unit
valves.NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22734
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
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11-1
11
Index
A
ABS ...................................................... 4-14
ABS warning light ................................... 4-1
Acceleration and deceleration................ 6-3
Air filter and V-belt case air filter
elements ............................................ 7-14
Auxiliary DC jack .................................. 4-29
Auxiliary lights ...................................... 7-32
B
Battery .................................................. 7-29
Brake fluid, changing ........................... 7-24
Brake fluid level, checking ................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear ................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light ...................................... 7-33
Braking ................................................... 6-4
C
Cables, checking and lubricating ......... 7-25
Canister .................................................. 7-9
Care ........................................................ 8-1
Catalytic converters ............................. 4-20
Centerstand and sidestand, checking
and lubricating ................................... 7-27
Coolant ................................................. 7-13
D
Data recording, vehicle ........................ 10-2
Diagnostic connectors ......................... 10-2
Dimmer/Pass switch ............................ 4-12
E
Emergency mode ................................. 7-38
Engine break-in ...................................... 6-5
Engine oil and oil filter element .............. 7-9
Engine serial number............................ 10-1
Engine trouble warning light................... 4-1
F
Final transmission oil ............................ 7-12
Front and rear brake lever free play,
checking............................................. 7-22
Front and rear brake pads, checking ... 7-23
Front fork, checking ............................. 7-27
Front turn signal light ........................... 7-33
Fuel....................................................... 4-18
Fuel consumption, tips for reducing ...... 6-5
Fuel tank cap........................................ 4-17
Fuel tank overflow hose ....................... 4-19
Fuses, replacing ................................... 7-30
H
Handlebar position, adjusting .............. 4-25
Handlebar switches.............................. 4-12Hazard switch ....................................... 4-12
Headlights ............................................. 7-32
High beam indicator light........................ 4-1
Horn switch........................................... 4-12
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-27
Indicator lights and warning lights .......... 4-1
K
Key, handling of smart and mechanical
keys ...................................................... 3-3
L
License plate light bulb, replacing ........ 7-34
M
Main switch............................................. 3-8
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
Multi-function display ............................. 4-3
O
Operating range of the smart key
system .................................................. 3-2
P
Panel, removing and installing ................ 7-7
Parking .................................................... 6-6
Part locations .......................................... 2-1
S
Safe-riding points ................................... 1-5
Safety information................................... 1-1
Shock absorber assemblies,
adjusting ............................................. 4-25
Sidestand .............................................. 4-26
Smart key ................................................ 3-5
Smart key battery, replacing................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............ 4-2
Smart key system, troubleshooting ...... 7-35
Spark plug, checking .............................. 7-8
Specifications ......................................... 9-1
Speedometer .......................................... 4-2
Starting off .............................................. 6-3
Starting the engine.................................. 6-2
Steering, checking ................................ 7-28
Stop/Run/Start switch .......................... 4-12
Storage ................................................... 8-4
Storage compartments ......................... 4-20
T
Tachometer............................................. 4-3
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