maintenance YAMAHA XMAX 300 2021 Owners Manual

PANTONE285C
CZD300-A (XMAX 300)
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BBA-F8199-E0
Read this manual carefully
before operating this vehicle.
MOTORCYCLE
OWNER’S MANUAL
Specifications
Consumer information
Scooter care and storage
Periodic maintenance and adjustment
For your safety – pre-operation checks
Instrument and control functions Smart key systemDescription
Safety information
Operation and important riding points Index
[English (E)]

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Main switch .................................... 3-8
Instrument an d control functions ... 4-1
Indicator lights and warning
lights............................................ 4-1
Speedometer .................................. 4-3
Tachometer .................................... 4-3
Multi-function display ..................... 4-4
Handlebar switches ...................... 4-12
Front brake lever .......................... 4-13
Rear brake lever ........................... 4-14
Anti-lock brake system (ABS)....... 4-14
Traction control system ................ 4-15
Fuel tank cap ................................ 4-17
Fuel ............................................... 4-18 Fuel tank overflow hose ................ 4-19
Catalytic converter ........................ 4-20
Storage compartments ................. 4-20
Windshield .................................... 4-22
Handlebar position ....................... 4-24
Adjusting the shock absorber
assemblies ................................. 4-25
Auxiliary DC jack .......................... 4-25
Sidestand ...................................... 4-26
Ignition circuit cut-off system ....... 4-27
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-4
Removing and installing the panel............................................ 7-8
Checking the spark plug................. 7-9
Canister ........................................ 7-10
Engine oil and oil filter element..... 7-10
Final transmission oil .................... 7-13
Coolant ......................................... 7-14
Air filter and V-belt case air filter elements .................................... 7-15
Checking the throttle grip free play ............................................ 7-19
Valve clearance............................. 7-20
Tires .............................................. 7-20
Cast wheels .................................. 7-22
Checking the front and rear brake
lever free play ............................ 7-22
Checking the front and rear brake pads .......................................... 7-23
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-25
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
Lubricating the front and rear brake levers ............................... 7-26
Checking and lubricating the centerstand and sidestand........ 7-27UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM

1-1
1
Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this scooter.
He or she should:  Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
 Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
 Obtain qualified training in safe
and proper riding techniques.
 Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions. 
Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Ri din g
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.  This scooter is designed to carry
the operator and a passenger.
 The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by
an automobile driver who did not
see the scooter. Making yourself conspicuous appears to be very
effective in reducing the chance of
this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with- out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out
by certified staff.UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM

Instrument and control functions
4-1
4
EAU4939N
In dicator li ghts an d warnin g
li g hts
EAU11032
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU88711
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by vehicle power on. The light
should come on for a few seconds,
and then go off. If the light does not
come on initially when the vehicle pow-
er on, or if the light remains on, have a
Yamaha dealer check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine spee d to prevent exhaust sys-
tem damag e.
TIPThe engine is sensitively controlled for
the on-board diagnostic system to de-
tect deterioration and malfunction of
the emission control system. Due to
this specification, the MIL may come
on or flash for vehicle modifications,
lack of maintenance, or excessive or
improper use of the vehicle. To prevent
this, observe these precautions.
 Do not attempt to modify the soft-
ware of the engine control unit.
 Do not add any electrical acces-
sories that interfere with engine
control.
 Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
 Do not change drivetrain specifi-
cations (chain, sprockets, wheels,
tires, etc.).
 Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
 Maintain proper V-belt and drive
belt (if equipped).
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. High beam indicator light “ ”
4. Anti-lock Brake System (ABS) warning
light “ ”
5. Malfunction indicator light “ ”
6. Traction control system indicator light “ ”
7. Smart key system indicator light “ ”ZAUM1548
1
2
ABS
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Instrument and control functions
4-20
4
EAU13435
Catalytic converterThe exhaust system contains catalytic
converter(s) to reduce harmful exhaust
emissions.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazar d or
b urns:
 Do not park the vehicle near
possi ble fire hazar ds such as
g rass or other materials that
easily burn.
 Park the vehicle in a place
where pe destrians or chil dren
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has coole d down before
d oin g any maintenance work.
 Do not allow the en gine to i dle
more than a few minutes. Lon g
i d lin g can cause a buil d-up of
heat.
EAU78514
Stora ge compartmentsThis model is equipped with 3 storage
compartments. The front storage com-
partments and rear storage compart-
ment are located as shown.
TIP Storage compartment A must be
opened using the smart key sys-
tem. (See page 3-9.)
 The seat/rear storage compart-
ment can be opened using the
smart key system or the mechani-
cal key.
 Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.Stora ge compartment A
To open storage compartment A, turn
the main switch to “OPEN” and then
push the “LID” button.
To close storage compartment A, push
the storage compartment lid until it is
closed.
Stora ge compartment B
To open storage compartment B, push
the storage compartment lid inward to
unlock it, and then pull to open.
1. Storage compartment A
2. Storage compartment B
1. Rear storage compartment
2
1
1
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For your safety – pre-operation checks
5-1
5
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-18, 4-19
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-10
Final transmission oil • Check vehicle for oil leakage. 7-13
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22, 7-23, 7-23
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Periodic maintenance an d a djustment
7-1
7
EAUS1824
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on b ody
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the eng ine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to
d eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA10331
This scooter is d esigne d for use on
paved roads only. If this scooter is
operate d in a bnormally dusty, mu d-
d y or wet con ditions, the air filter el-
ement shoul d be cleaned or
replace d more frequently, otherwise
rapi d en gine wear may result. Con-
sult a Yamaha dealer for proper
maintenance intervals.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot durin g
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
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Periodic maintenance an d a djustment
7-2
7
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control
devices and systems may be per-
formed by any repair establishment or
individual that is certified (if applicable).
Yamaha dealers are trained and equipped to perform these particular
services.
EAU85230
Tool kitThe tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Tool kit
1
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Periodic maintenance an d a djustment
7-3
7
EAU71033
Perio dic maintenance chartsTIP Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
 The annual checks must be performe d every year, except if a distance- based maintenance is performe d in-
stea d.
EAU71051
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu g • Check condition.
• Adjust gap and clean.
√√
•Replace. √√
3 *Valve clearance • Check and adjust. Every 20000 km (12000 mi)
4 *Fuel injection • Check engine idle speed. √√√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. √√√√√
6 *Evaporative emis-
sion control system • Check control system for dam-
age.
• Replace if necessary. √√
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Periodic maintenance an d a djustment
7-4
7
EAU71353
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 *Pre air filter element • Clean. √√
4 *Su
b air filter ele-
ment • Replace.
√√
5 Air filter case check
hose
• Clean.
√√√√√
6 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√√
7 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
8 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
9 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
10 *Brake flui d • Change. Every 2 years
11 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
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