oil filter YAMAHA XMAX 300 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: XMAX 300, Model: YAMAHA XMAX 300 2021Pages: 114, PDF Size: 4.65 MB
Page 6 of 114

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Main switch .................................... 3-8
Instrument an d control functions ... 4-1
Indicator lights and warning
lights............................................ 4-1
Speedometer .................................. 4-3
Tachometer .................................... 4-3
Multi-function display ..................... 4-4
Handlebar switches ...................... 4-12
Front brake lever .......................... 4-13
Rear brake lever ........................... 4-14
Anti-lock brake system (ABS)....... 4-14
Traction control system ................ 4-15
Fuel tank cap ................................ 4-17
Fuel ............................................... 4-18 Fuel tank overflow hose ................ 4-19
Catalytic converter ........................ 4-20
Storage compartments ................. 4-20
Windshield .................................... 4-22
Handlebar position ....................... 4-24
Adjusting the shock absorber
assemblies ................................. 4-25
Auxiliary DC jack .......................... 4-25
Sidestand ...................................... 4-26
Ignition circuit cut-off system ....... 4-27
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-4
Removing and installing the panel............................................ 7-8
Checking the spark plug................. 7-9
Canister ........................................ 7-10
Engine oil and oil filter element..... 7-10
Final transmission oil .................... 7-13
Coolant ......................................... 7-14
Air filter and V-belt case air filter elements .................................... 7-15
Checking the throttle grip free play ............................................ 7-19
Valve clearance............................. 7-20
Tires .............................................. 7-20
Cast wheels .................................. 7-22
Checking the front and rear brake
lever free play ............................ 7-22
Checking the front and rear brake pads .......................................... 7-23
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-25
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
Lubricating the front and rear brake levers ............................... 7-26
Checking and lubricating the centerstand and sidestand........ 7-27UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
Page 14 of 114

Description
2-1
2
EAU10411
Left view
4
1
5
6
10
8
12
7
9
11
13
2
3
1. Storage compartment A (page 4-20)
2. Tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Air filter element (page 7-15)
5. Shock absorber assembly spring preload adjusting ring (page 4-25)
6. Final transmission oil filler cap (page 7-13)
7. Final transmission oil drain bolt (page 7-13)
8. V-belt case air filter element (page 7-15)9. Engine oil drain bolt (page 7-10)
10.Engine oil filter element (page 7-10)
11.Sidestand (page 4-26)
12.Spark plug (page 7-9)
13.Coolant reservoir (page 7-14)UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
Page 58 of 114

Operation and important rid ing points
6-1
6
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the en gine spee d out of
the tachometer red zone.
If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
Page 68 of 114

Periodic maintenance an d a djustment
7-6
7
21 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and when the oil change indicator flashes or
comes on. √
22 En
gine oil filter ele-
ment • Replace.
√√√
23 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
24 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
25 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 *Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 3
0000 km
(18000 mi) 40000 km
(24000 mi)
UBBAE0E0.book Page 6 Thursday, September 24, 2020 3:19 PM
Page 69 of 114

Periodic maintenance an d a djustment
7-7
7
EAU79370
TIP Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UBBAE0E0.book Page 7 Thursday, September 24, 2020 3:19 PM
Page 72 of 114

Periodic maintenance an d a djustment
7-10
7
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUM3980
Engine oil an d oil filter ele-
mentThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2
1
ZAUM1458
UBBAE0E0.book Page 10 Thursday, September 24, 2020 3:19 PM
Page 73 of 114

Periodic maintenance an d a djustment
7-11
7
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter element replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap
and its O-ring, and then remove
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
4. Check the O-ring for damage, and replace it if necessary.
TIPSkip steps 5–7 if the oil filter element is
not being replaced.5. Remove the oil filter element coverby removing the bolts.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
3
1
2
1. Engine oil filler cap
2. O-ring
1
2
1. Engine oil drain bolt
2. Gasket
1. Bolt
2. Oil filter element cover
1
2
2
1
UBBAE0E0.book Page 11 Thursday, September 24, 2020 3:19 PM
Page 74 of 114

Periodic maintenance an d a djustment
7-12
7 6. Remove and replace the oil filter
element and O-ring.
7. Install the oil filter element cover by installing the bolts, then tight-
ening them to the specified
torque.
TIPMake sure that the O-ring is properly
seated.8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque. 9. Refill with the specified amount of
the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA24060
Make sure that no forei gn material
enters the crankcase.10. Install and tighten the oil filler cap and its O-ring. 11. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
12. Turn the engine off, and then check the oil level and correct it if
necessary.
13. Reset the oil change indicator. (See page 4-7.)
TIPIf the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
1. Oil filter element
2. O-ringTightenin g torque:
Oil filter element cover bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
2
Tightenin g torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded en gine oil:
See page 9-1.
Oil quantity:
Oil change:1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal:
1.60 L (1.69 US qt, 1.41 Imp.qt)
UBBAE0E0.book Page 12 Thursday, September 24, 2020 3:19 PM
Page 105 of 114

Specifications
9-1
9
Dimensions:Overall length:2185 mm (86.0 in)
Overall width:
775 mm (30.5 in)
Overall height: 1415/1465 mm (55.7/57.7 in)
Seat height: 795 mm (31.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2.6 m (8.53 ft)Wei ght:Curb weight:
179 kg (395 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 292 cm³
Bore × stroke:
70.0 × 75.9 mm (2.76 × 2.99 in)
Starting system:
Electric starter
Engine oil:Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB
Engine oil quantity: Oil change:1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal: 1.60 L (1.69 US qt, 1.41 Imp.qt)Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.18 L (0.19 US qt, 0.16 Imp.qt)
Radiator (including all routes): 1.10 L (1.16 US qt, 0.97 Imp.qt)Fuel:Recommended fuel:Unleaded gasoline (E10 acceptable)
Octane number (RON): 95
Fuel tank capacity:
13 L (3.4 US gal, 2.9 Imp.gal)
Fuel reserve amount: 2.4 L (0.63 US gal, 0.53 Imp.gal)Fuel injection:Throttle body:
ID mark:B741 03Front tire:Type: Tubeless
Size: 120/70-15 M/C 56S
Manufacturer/model:
MICHELIN/CITY GRIP 2Rear tire:Type:Tubeless
Size:
140/70-14 M/C 68S
Manufacturer/model: MICHELIN/CITY GRIP 2
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-40
UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
Page 110 of 114

11-1
11
IndexAABS warning light ................................... 4-2
Acceleration and deceleration ................ 6-3
Air filter and V-belt case air filter
elements ............................................. 7-15
Anti-lock brake system (ABS) ............... 4-14
Auxiliary DC jack ................................... 4-25
Auxiliary lights ....................................... 7-32BBattery .................................................. 7-29
Brake fluid, changing ............................ 7-25
Brake fluid level, checking .................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear.................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light ....................................... 7-32
Braking.................................................... 6-3CCables, checking and lubricating ......... 7-25
Canister................................................. 7-10
Care ........................................................ 8-1
Catalytic converter ................................ 4-20
Centerstand and sidestand, checking
and lubricating .................................... 7-27
Coolant ................................................. 7-14DData recording, vehicle ......................... 10-2
Diagnostic connector............................ 10-2
Dimmer/Pass switch ............................. 4-12EEmergency mode.................................. 7-37
Engine break-in....................................... 6-1
Engine oil and oil filter element ............. 7-10
Engine overheating ............................... 7-36 Engine serial number ............................ 10-1
FFinal transmission oil ............................ 7-13
Front and rear brake lever free play,
checking............................................. 7-22
Front and rear brake pads, checking ... 7-23
Front fork, checking ............................. 7-27
Front turn signal light............................ 7-32
Fuel ....................................................... 4-18
Fuel consumption, tips for reducing ...... 6-4
Fuel tank cap ........................................ 4-17
Fuel tank overflow hose ....................... 4-19
Fuses, replacing ................................... 7-30HHandlebar position, adjusting .............. 4-24
Handlebar switches .............................. 4-12
Hazard switch....................................... 4-13
Headlights ............................................ 7-31
High beam indicator light ....................... 4-1
Horn switch .......................................... 4-12IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-27
Indicator lights and warning lights ......... 4-1KKey, handling of smart and mechanical keys ...................................................... 3-3LLicense plate light bulb, replacing........ 7-33MMain switch ............................................ 3-8
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control system.................................................. 7-3 Malfunction indicator light (MIL)..............4-1
Matte color, caution ................................8-1
Model label ...........................................10-1
Multi-function display .............................4-4
OOperating range of the smart key
system ..................................................3-2PPanel, removing and installing ................7-8
Parking ....................................................6-4
Part locations ..........................................2-1SSafe-riding points....................................1-5
Safety information ...................................1-1
Shock absorber assemblies, adjusting .............................................4-25
Sidestand ..............................................4-26
Smart key ................................................3-5
Smart key battery, replacing ...................3-6
Smart key system ...................................3-1
Smart key system indicator light.............4-2
Smart key system, troubleshooting ......7-34
Spark plug, checking ..............................7-9
Specifications .........................................9-1
Speedometer ..........................................4-3
Starting off ..............................................6-3
Starting the engine ..................................6-2
Steering, checking ................................7-28
Stop/Run/Start switch ..........................4-13
Storage ...................................................8-3
Storage compartments .........................4-20TTachometer .............................................4-3
UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM