steering YAMAHA XMAX 300 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: XMAX 300, Model: YAMAHA XMAX 300 2021Pages: 114, PDF Size: 4.65 MB
Page 7 of 114

Table of contents
Checking the front fork..................7-27
Checking the steering ...................7-28
Checking the wheel bearings ........7-28
Battery ...........................................7-29
Replacing the fuses .......................7-30
Headlights .....................................7-31
Auxiliary lights ...............................7-32
Brake/tail light ...............................7-32
Front turn signal light.....................7-32
Rear turn signal light bulb .............7-33
Replacing the license plate light
bulb ............................................7-33
Troubleshooting ............................7-34
Troubleshooting chart ...................7-35
Emergency mode .........................7-37
Scooter care an d stora ge ................8-1
Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Diagnostic connector ....................10-2
Vehicle data recording ..................10-2
In dex ................................................11-1
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Safety information
1-3
1Avoi
d Car bon Monoxi de Poisonin g
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT. Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loa din g
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or acces-
sories to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloa ded vehicle
coul d cause an acci dent.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to
minimize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the scooter be-
fore riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not desi gne d to
pull a trailer or to be attached to
a si decar.
Maximum loa d:
161 kg (355 lb)
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Safety information
1-4
1
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail- able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, an d
Mo difications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the per-
formance of your scooter. Careful-
ly inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
• Accessories fitted to the han- dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum. • Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
• Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
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Smart key system
3-3
3
When leaving the vehicle, make
sure you lock the steering and
take the smart key with you. It is
recommended that you turn the
smart key off.
WARNING
EWA17952
The smart key shoul d b e carried
with you. Do not store it on the
vehicle.
When the smart key is within
operatin g ran ge, exercise due
care because other people not
carryin g the smart key can start
the en gine an d operate the vehi-
cle.
EAU78624
Han dlin g of the smart key an d
mechanical keys
WARNING
EWA17952
The smart key shoul d b e carrie d
with you. Do not store it on the
vehicle.
When the smart key is within
operatin g ran ge, exercise due
care because other people not
carryin g the smart key can start
the en gine an d operate the vehi-
cle.Included with the vehicle is one smart
key, two mechanical keys, and one
identification number card.
If the vehicle battery is discharged, the
mechanical key can be used to open
the seat. Carry one mechanical key
in a ddition to the smart key.
If the smart key is lost or the smart key
battery has discharged, the identifica-
tion number can be used to operate
the vehicle in emergency mode. (See
page 7-37.) Write down the i dentifi-
cation num ber in case of emer gen-
cy.
If the smart key is lost and the smart
key system identification number is un-
known, the entire smart key system will
1. Smart key
2. Mechanical key
1. Identification number card
2. Identification number
1
2
868588
1
2
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Smart key system
3-8
3
EAU76892
Main switchThe main switch is used to turn the ve-
hicle power on and off, lock and unlock
the steering, and open the seat, fuel
tank cap lid and storage compartmentA. After pushing the main switch knob
and confirmation with the smart key
has taken place, the main switch can
be turned while the smart key system
indicator light is on (approximately 4
seconds).
WARNING
EWA18720
Never turn the main switch to
“OFF”, “ ”, or “OPEN” while the ve-
hicle is movin
g. Otherwise the elec-
trical systems will be switche d off,
which may result in loss of control or
an acci dent.TIPDo not push the main switch knob re-
peatedly or turn the main switch back
and forth beyond normal use. Other-
wise, to protect the main switch from
damage, the smart key system will
temporarily disable and the smart key
system indicator light will flash. If this
occurs, wait until the indicator light
stops flashing before operating the
main switch again.The main switch positions are de-
scribed below.
EAU76501
ON (on)
All electrical circuits are supplied with
power, and the engine can be started.
To turn the vehicle power on1. Turn the smart key on and bring it
within operating range.
2. Push the main switch knob and the smart key indicator light will
come on for approximately 4 sec-
onds.
3. While the smart key system indi- cator light is on, turn the main
switch to “ON”. All of the turn sig-
nal lights will flash twice and the
vehicle power will turn on.
1. Main switch
2. Main switch knob
1. Smart key system indicator light “ ”ZAUM1816
2
1
ZAUM1530
1
1. Push.
2. Turn.ZAUM14711 2
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Smart key system
3-10
34. To open storage compartment A,push the “LID” button.
TIPMake sure that the seat and storage
compartment are securely closed be-
fore starting off.Open position remin der
To prevent you from accidentally leav-
ing the vehicle unlocked by walking
away with the main switch still in the
“OPEN” position, the smart key system
beeper will sound under the following
conditions. When the main switch has been in
the “OPEN” position for 3 minutes
If the smart key is turned off while
the main switch is in the “OPEN”
position
If you walk out of range of the
smart key system with the main
switch in the “OPEN” position
If the beeper sounds after 3 minutes,
turn the main switch to “OFF” or “ ”.
If the beeper sounds because the
smart key was turned off or moved out
of range, turn the smart key on and
walk back into range.
TIP The beeper will turn off after 1
minute.
The seat can also be opened with
the mechanical key. (See page
4-20.)
EAU76521
“” (lock)
The steering is locked and all electrical
systems are off.
To lock the steering1. Turn the handlebar all the way to
the left.
1. Storage compartment A
2. “LID” button
1. “SEAT” buttonZAUM18191
2
ZAUM1818
1
1. Push.
2. Push and turn.ZAUM14751
2
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Smart key system
3-11
3
2. With the smart key turned on and
within operating range, push the
main switch knob.
3. While the smart key system indi- cator light is on, push and turn the
main switch to “ ”.
TIPIf the steering will not lock, try turning
the handlebar back to the right slightly.To unlock the steering1. With the smart key turned on andwithin operating range, push the
main switch knob. 2. While the smart key system indi-
cator light is on, push and turn the
main switch to the desired posi-
tion.
EAU79000
“ ” (fuel tank cap li d)
To open the fuel tank cap lid1. With the smart key turned on and within operating range, push the
main switch knob.
2. While the smart key system indi- cator light is on, turn the main
switch to “ ”. To close the fuel tank cap lid
Push the fuel tank cap lid down until it
is closed.TIPMake sure that fuel tank cap lid is se-
curely closed before starting off.
1. Push.
2. Push and turn.ZAUM182012
1. Push.
2. Turn.ZAUM14771
2
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Periodic maintenance an d a djustment
7-28
7
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha d ealer check or re-
pair it.
EAU45512
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center- stand. WARNING! To avoi d inju-
ry, securely support the vehicle
so there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel bearin gsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
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11-1
11
IndexAABS warning light ................................... 4-2
Acceleration and deceleration ................ 6-3
Air filter and V-belt case air filter
elements ............................................. 7-15
Anti-lock brake system (ABS) ............... 4-14
Auxiliary DC jack ................................... 4-25
Auxiliary lights ....................................... 7-32BBattery .................................................. 7-29
Brake fluid, changing ............................ 7-25
Brake fluid level, checking .................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear.................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light ....................................... 7-32
Braking.................................................... 6-3CCables, checking and lubricating ......... 7-25
Canister................................................. 7-10
Care ........................................................ 8-1
Catalytic converter ................................ 4-20
Centerstand and sidestand, checking
and lubricating .................................... 7-27
Coolant ................................................. 7-14DData recording, vehicle ......................... 10-2
Diagnostic connector............................ 10-2
Dimmer/Pass switch ............................. 4-12EEmergency mode.................................. 7-37
Engine break-in....................................... 6-1
Engine oil and oil filter element ............. 7-10
Engine overheating ............................... 7-36 Engine serial number ............................ 10-1
FFinal transmission oil ............................ 7-13
Front and rear brake lever free play,
checking............................................. 7-22
Front and rear brake pads, checking ... 7-23
Front fork, checking ............................. 7-27
Front turn signal light............................ 7-32
Fuel ....................................................... 4-18
Fuel consumption, tips for reducing ...... 6-4
Fuel tank cap ........................................ 4-17
Fuel tank overflow hose ....................... 4-19
Fuses, replacing ................................... 7-30HHandlebar position, adjusting .............. 4-24
Handlebar switches .............................. 4-12
Hazard switch....................................... 4-13
Headlights ............................................ 7-31
High beam indicator light ....................... 4-1
Horn switch .......................................... 4-12IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-27
Indicator lights and warning lights ......... 4-1KKey, handling of smart and mechanical keys ...................................................... 3-3LLicense plate light bulb, replacing........ 7-33MMain switch ............................................ 3-8
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control system.................................................. 7-3 Malfunction indicator light (MIL)..............4-1
Matte color, caution ................................8-1
Model label ...........................................10-1
Multi-function display .............................4-4
OOperating range of the smart key
system ..................................................3-2PPanel, removing and installing ................7-8
Parking ....................................................6-4
Part locations ..........................................2-1SSafe-riding points....................................1-5
Safety information ...................................1-1
Shock absorber assemblies, adjusting .............................................4-25
Sidestand ..............................................4-26
Smart key ................................................3-5
Smart key battery, replacing ...................3-6
Smart key system ...................................3-1
Smart key system indicator light.............4-2
Smart key system, troubleshooting ......7-34
Spark plug, checking ..............................7-9
Specifications .........................................9-1
Speedometer ..........................................4-3
Starting off ..............................................6-3
Starting the engine ..................................6-2
Steering, checking ................................7-28
Stop/Run/Start switch ..........................4-13
Storage ...................................................8-3
Storage compartments .........................4-20TTachometer .............................................4-3
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