battery YAMAHA XMAX 400 2018 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
Rear brake lock lever ....................4-14
ABS ...............................................4-15
Traction control system.................4-16
Fuel tank cap.................................4-18
Fuel................................................4-19
Fuel tank overflow hose ................4-20
Catalytic converters .....................4-21
Storage compartments .................4-21
Windshield.....................................4-23
Handlebar position .......................4-26
Adjusting the shock absorber
assemblies .................................4-26
Sidestand ......................................4-27
Ignition circuit cut-off system........4-28
Auxiliary DC jack ..........................4-30For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ..... 7-10
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 7-15
Checking the throttle grip free
play ............................................ 7-17
Valve clearance ............................. 7-18
Tires .............................................. 7-18
Cast wheels .................................. 7-20
Checking the front and rear brake
lever free play ............................ 7-21
Adjusting the rear brake lock
cable .......................................... 7-22
Checking the rear brake lock ........ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
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Table of contents
Checking and lubricating the
cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
Lubricating the front and rear
brake levers ............................... 7-26
Checking and lubricating the
centerstand and sidestand ....... 7-27
Checking the front fork................. 7-27
Checking the steering................... 7-28
Checking the wheel bearings ....... 7-28
Battery .......................................... 7-29
Replacing the fuses ...................... 7-30
Headlights .................................... 7-32
Auxiliary lights............................... 7-32
Brake/tail light............................... 7-33
Front turn signal light.................... 7-33
Rear turn signal light bulb............. 7-34
Replacing the license plate light
bulb ........................................... 7-34
Troubleshooting............................ 7-35
Troubleshooting charts................. 7-36
Emergency mode ........................ 7-38
Scooter care and storage............... 8-1
Matte color caution ........................ 8-1
Care ................................................ 8-1
Storage ........................................... 8-4
Specifications................................... 9-1
Consumer information................... 10-1
Identification numbers .................. 10-1
Diagnostic connectors.................. 10-2
Vehicle data recording.................. 10-2
Index................................................ 11-1
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Description
2-2
2
EAU63391
Right view
2345,61
987
1. Rear storage compartment (page 4-21)
2. Fuel tank cap (page 4-18)
3. Storage compartment B (page 4-21)
4. Windshield (page 4-23)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Air filter element (right) (page 7-15)
9. Shock absorber assembly spring preload adjusting ring (page 4-26)
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Smart key system
3-2
3In such situations, move the smart
key to another location and perform
the operation again. If it still does
not work, operate the vehicle in
emergency mode. (See page 7-38.)
TIP
To preserve vehicle battery power, the
smart key system turns off approxi-
mately 9 days after the vehicle was last
used (the answer-back function is dis-
abled). In this situation, simply push
the main switch knob to turn the smart
key system back on.
EAUM3960
Operating range of the smart
key system
The operating range of the smart key
system is about 80 cm (31.5 in) from
the antenna.
TIP
As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
When the battery of the smart key
is discharged, the smart key may
not work or its operating range
may become very small.
If the smart key is turned off, the
vehicle will not recognize the
smart key even if it is within oper-
ating range. If the smart key sys-
1. Vehicle mounted antenna
ZAUM1516
1
ZAUM1517
1
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Smart key system
3-4
3Included with the vehicle is one smart
key, two mechanical keys, and one
identification number card. The identi-
fication number can also be found on
the inside of the smart key itself.
If the vehicle battery is discharged, the
mechanical key can be used to open
the seat. Carry one mechanical key
in addition to the smart key.
If the smart key is lost or the smart key
battery has discharged, the identifica-
tion number can be used to operate
the vehicle in emergency mode. (See
page 7-38.) Write down the identifi-
cation number in case of emergen-
cy.
If the smart key is lost and the smart
key system identification number is un-
known, the entire smart key system will
need to be replaced at considerable
cost. Keep the identification number
card in a safe place.
NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod-
ify the smart key.
Keep the smart key away from
strong magnetic fields and
magnetic objects such as key
hold
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong
chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
Replace the smart key battery
when the smart key system indi-
cator light flashes for 20 seconds
when the vehicle is turned on, or
when the smart key indicator light
does not come on when the smart
key button is pushed. (See page
3-6.) After changing the smart key
battery, if the smart key system
still does not operate, check the
vehicle battery and then have a
Yamaha dealer check the vehicle.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
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Smart key system
3-6
3This feature is convenient for locating
your vehicle in a parking lot and other
areas.
To turn the answer-back beeper on
or off
The beeper, which sounds when the
answer-back function is operated, can
be turned on or off according to the fol-
lowing procedure.
1. Turn the smart key on and bring it within operating range.
2. Turn the main switch to “OFF”, and then push the main switch
knob once.
3. Within 9 seconds of pushing the knob, push and hold the knob
again for 5 seconds.
4. When the beeper sounds, the set- ting is complete.
If the beeper: Sounds twice: The beeper is
turned off.
 Sounds once: The beeper is
turned on.
EAU76482
Replacing the smart key bat-
tery
Replace the battery in the following sit-
uations.
 The smart key system indicator
light flashes for about 20 seconds
when the power of the vehicle is
turned on.
 The answer-back function does
not operate when the smart key
button is pushed.
WARNING
EWA20630
The smart key contains a button cell
battery.
 Keep new and used batteries
away from children.
 If the battery compartment does
not close securely, stop using
the smart key and keep it away
from children.
Explosion Hazard - do not mishan-
dle the battery.  Danger of explosion if battery is
incorrectly replaced.
 Replace only with the same or
equivalent type.
1. Smart key system indicator light “ ”
ZAUM14701
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Smart key system
3-7
3

Do not expose smart key to ex-
cessive heat, such as sunshine
or fire.
Chemical Burn Hazard - do not in-
gest the battery.  If the battery is swallowed, it
can cause severe internal burns
in just 2 hours and can lead to
death.
 If you think batteries might have
been swallowed or placed in-
side any part of the body, seek
immediate medical attention.
NOTICE
ECA15784
Use a cloth when opening the
smart key case with a screw-
driver. Direct contact with hard
objects may damage or scratch
the smart key.
 Take precautions to prevent the
waterproof seal from being
damaged or contaminated by
dirt.
 Do not touch the internal cir-
cuits and terminals. This may
cause malfunctions.
 Do not apply excessive force to
the smart key when replacing
the battery.
 Make sure the battery is in-
stalled correctly. Confirm the di-
rection of the positive/“+” side
of the battery.
To replace the smart key battery
1. Open the smart key case as shown. 2. Remove the battery.
TIP
Dispose of the removed battery in ac-
cordance with local regulations.
3. Install a new battery as shown.
Note the polarity of the battery.
4. Gently snap the smart key case closed.
1. Battery
Specified battery:CR2032
1. Battery
1
1
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Smart key system
3-9
3 2. Push the main switch knob and
the smart key indicator light will
come on for approximately 4 sec-
onds.
3. While the smart key system indi-
cator light is on, turn the main
switch to “ON”. All of the turn sig-
nal lights flash twice and the vehi-
cle power turns on.TIP
If the vehicle battery voltage is
low, the turn signal lights will not
flash.
See “Emergency mode” on page
7-38 for information on turning the
vehicle power on without the
smart key.
EAU76510OFF (off)
All electrical systems are off.
To turn the vehicle power off
1. With the smart key turned on and
within operating range, turn the
main switch to “OFF”.
2. The turn signal lights flash once
and the vehicle power turns off.
TIP
When the main switch is turned to

confirmed (the smart key is either out-
side operation range or has been
turned off), the beeper will sound for 3
seconds and the smart key system in-
dicator light will flash for 30 seconds.
During this 30 seconds, the main
switch can be freely operated.
After 30 seconds, the vehicle
power will turn off automatically.
To turn the vehicle power off im-
mediately, push the main switch
knob four times within 2 seconds.
EAU79042OPEN (open)
Power is supplied to the main switch.
The seat and storage compartment A
can be opened.
To open the seat and storage compart-
ment A
1. With the smart key turned on and
within operating range, push the
main switch knob.
1. Turn.
ZAUM1472
1
1. Push.
2. Turn.
ZAUM1471
1
2
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Smart key system
3-11
3 To lock the steering
1. Turn the handlebar all the way to
the left.
2. With the smart key turned on and
within operating range, push the
main switch knob.
3. While the smart key system indi-
cator light is on, push and turn the
main switch to “ ”.
TIP
If the steering will not lock, try turning
the handlebar back to the right slightly.
To unlock the steering
1. With the smart key turned on and
within operating range, push the
main switch knob.
2. While the smart key system indi-
cator light is on, push and turn the
main switch to the desired posi-
tion.
EAU76903 (parking)
The hazard lights and turn signal lights
can be turned on, but all other electri-
cal systems are off.To use the “ ” position
1. With the main switch in the “ ”
position and the smart key turned
on and within operating range,
push the main switch knob.
2. While the smart key system indi-
cator is light on, turn the main
switch to “ ”.
To exit the “ ” position
Simply turn the main switch to “ ”.
NOTICE
ECA20760
Using the hazard or turn signal lights
for an extended length of time may
cause the battery to discharge.
EAU79000“ ” (fuel tank cap lid)
To open the fuel tank cap lid
1. With the smart key turned on and
within operating range, push the
main switch knob.
2. While the smart key system indi-
cator light is on, turn the main
switch to “ ”.
To close the fuel tank cap lid
Push the fuel tank cap lid down until it
is closed.
1. Push.
2. Push and turn.
ZAUM1476
12
1. Push.
2. Turn.
ZAUM1477
1
2
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Instrument and control functions
4-8
4Information display
The information display is equipped
with the following:
air temperature display
battery voltage display
traction control system display
average fuel consumption display
instantaneous fuel consumption
display
average speed display
warning message function
Navigating the information display
Push the “INFO” switch to change the
display between the air temperature
display “Air-temp”, battery voltage dis-
play “Battery”, traction control system
display “TCS ON” or “TCSOFF”, aver-
age fuel consumption display “Con-
sumption/Average_ _._ km/L” or
“Consumption/Average_ _._ L/100
km”, instantaneous fuel consumption
display “Consumption_ _._ km/L” or
“Consumption_ _._ L/100 km” and av-
erage speed display “Average” in the
following order:
Air-temp → Battery → TCS ON or TC-
SOFF → Consumption/Average_ _._
km/L → Consumption/Average_ _._L/100 km → Consumption_ _._ km/L
→ Consumption_ _._ L/100 km → Av-
erage → Air-temp
For the UK:
Push the “TRIP” switch to change the
display between the air temperature
display “Air-temp”, battery voltage dis-
play “Battery”, traction control system
display “TCS ON” or “TCSOFF”, aver-
age fuel consumption display “Con-
sumption/Average_ _._ km/L”,
“Consumption/Average_ _._ L/100
km” or “Consumption/Average_ _
_._MPG”, instantaneous fuel con-
sumption display “Consumption_ _._
km/L”, “Consumption_ _._ L/100 km”
or “Consumption_ _ _._MPG” and av-
erage speed display “Average” in the
following order:
Air-temp → Battery → TCS ON or TC-
SOFF → Consumption/Average_ _._
km/L → Consumption/Average_ _._
L/100 km → Consumption/Average_ _
_._ MPG → Consumption_ _._ km/L →
Consumption_ _._ L/100 km →
Consumption_ _ _._ MPG → Average
→ Air-temp
TIP
When kilometers are selected for
the display units, “Consump-
tion/Average_ _ _._MPG” and
“Consumption_ _ _._MPG” are not
displayed.
When miles are selected for the
display units, “Consump-
tion/Average_ _._ km/L”, “Con-
sumption/Average_ _._ L/100
1. Information display
ZAUM1490
1
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