belt YAMAHA XMAX 400 2018 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
Rear brake lock lever ....................4-14
ABS ...............................................4-15
Traction control system.................4-16
Fuel tank cap.................................4-18
Fuel................................................4-19
Fuel tank overflow hose ................4-20
Catalytic converters .....................4-21
Storage compartments .................4-21
Windshield.....................................4-23
Handlebar position .......................4-26
Adjusting the shock absorber
assemblies .................................4-26
Sidestand ......................................4-27
Ignition circuit cut-off system........4-28
Auxiliary DC jack ..........................4-30For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ..... 7-10
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 7-15
Checking the throttle grip free
play ............................................ 7-17
Valve clearance ............................. 7-18
Tires .............................................. 7-18
Cast wheels .................................. 7-20
Checking the front and rear brake
lever free play ............................ 7-21
Adjusting the rear brake lock
cable .......................................... 7-22
Checking the rear brake lock ........ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
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Description
2-1
2
EAU63371
Left view
41
5610812791113
23
1. Storage compartment A (page 4-21)
2. Owner’s tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Shock absorber assembly spring preload adjusting ring (page 4-26)
5. Air filter element (left) (page 7-15)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. V-belt case air filter element (page 7-15)
9. Engine oil drain bolt (page 7-10)
10.Engine oil filter element (page 7-10)
11.Sidestand (page 4-27)
12.Spark plug (page 7-8)
13.Coolant reservoir (page 7-13)
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Instrument and control functions
4-5
4 When approximately 2.4 L (0.63
US gal, 0.53 Imp.gal) of fuel re-
mains in the fuel tank, the last seg-
ment of the fuel meter will start
flashing. The display will automat-
ically change to the fuel reserve
tripmeter “F Trip” and start count-
ing the distance traveled from that
point.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
If the top segment flashes, stop the ve-
hicle, then stop the engine, and let the
engine cool. (See page 7-37.)
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheating.
TIP
If a problem is detected in the
coolant temperature meter, all
segments will flash repeatedly. If
this occurs, have a Yamaha dealer
check the vehicle as soon as pos-
sible.
The coolant temperature varies
with changes in the weather and
engine load.
Tripmeter display
The tripmeter display is equipped with
the following:
odometer
tripmeter
time tripmeter
fuel reserve tripmeter
oil change tripmeter
V-belt replacement tripmeter
Push the “TRIP” switch to change the
display between the odometer “Odo”,
tripmeter “Trip”, time tripmeter “Trip
Time”, oil change tripmeter “Oil Trip”,
and V-belt replacement tripmeter “V-
Belt Trip” in the following order:
Odo → Trip → Trip Time → Oil Trip →
V-Belt Trip → Odo
TIP
When approximately 2.4 L (0.63 US
gal, 0.53 Imp.gal) of fuel remains in the
fuel tank, the last segment of the fuel
meter will start flashing. The display
will automatically change to the fuel re-

counting the distance traveled from
that point.
1. Coolant temperature meter
ZAUM1484
1
1. Tripmeter display
ZAUM1485
1
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Instrument and control functions
4-6
4Odometer “Odo” and tripmeter
“Trip”
The odometer shows the total distance
traveled by the vehicle.
The tripmeter shows the distance trav-
eled since it was last reset.
To reset the tripmeter, select it by
pushing the “TRIP” switch, and then
push the “TRIP” switch for three sec-
onds.
TIP
The odometer will lock at 999999.
The tripmeter will reset and con-
tinue counting after 9999.9 is
reached.
Time tripmeter “Time”
The time tripmeter displays the time
that has elapsed while the main switch
was in the “ON” position since it was
last reset.
The maximum time that can be shown
is 99:59.
TIP
To reset the time tripmeter, select it by


onds.
Fuel reserve tripmeter “F Trip”
When approximately 2.4 L (0.63 US
gal, 0.53 Imp.gal) of fuel remains in the
fuel tank, the last segment of the fuel
meter will start flashing. The display
will automatically change to the fuel re-
serve tripmeter “F Trip” and start
counting the distance traveled from
that point. In this case, push the “TRIP”
switch to switch the display in the fol-
lowing order:
F Trip → Oil Trip → V-Belt Trip → Odo
→ Trip → Trip Time → F Trip
To reset the fuel reserve tripmeter, se-
lect it by pushing the “TRIP” switch,
and then push the “TRIP” switch for
three seconds.
The fuel reserve tripmeter will reset au-
tomatically and disappear after refuel-
ing and traveling 5 km (3 mi).
1. Time tripmeter
ZAUM1486
1
1. Fuel reserve tripmeter
ZAUM1487
1
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Instrument and control functions
4-7
4 Oil change tripmeter “Oil Trip”
The oil change tripmeter shows the
distance traveled since the oil was last
changed.
The oil change indicator “OIL” flashes
at the initial 1000 km (600 mi), then at
4000 km (2400 mi) and every 5000 km
(3000 mi) thereafter to indicate that the
engine oil should be changed.
After changing the engine oil, reset the
oil change indicator and the oil change
tripmeter. To reset them both, select
the oil change tripmeter, and then push
the “TRIP” switch for three seconds.
While the oil change tripmeter is flash-
ing, push the “TRIP” switch for 15 to 20
seconds. Release the “TRIP” switch,
and the oil trip value will reset to zero.
TIP
If the engine oil is changed before the
oil change indicator comes on (i.e., be-
fore the periodic oil change interval has
been reached), the oil change tripmeter
must be reset for the oil change indica-
tor to come on at the correct time.
V-belt replacement tripmeter “V-
Belt Trip”
The V-belt replacement tripmeter
shows the distance traveled since the
V-belt was last replaced.
The V-belt replacement indicator “V-
Belt” will flash every 20000 km (12000
mi) to indicate that the V-belt should be
replaced.
After replacing the V-belt, reset the V-
belt replacement indicator and the V-
belt replacement tripmeter. To reset
them both, select the V-belt replace-
ment tripmeter, and then push the
“TRIP” switch for three seconds.
While the V-belt replacement tripmeter
is flashing, push the “TRIP” switch for
15 to 20 seconds. Release the “TRIP”
switch, and the V-belt trip value will re-
set to zero.
TIP
If the V-belt is replaced before the V-
belt replacement indicator comes on
(i.e., before the periodic V-belt replace-
ment interval has been reached), the V-
belt replacement tripmeter must be re-
set for the V-belt replacement indicator
to come on at the correct time.
1.
2. Oil change tripmeter
ZAUM1488
1
2
1.
2. V-belt replacement tripmeter
ZAUM1489
1
2
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Instrument and control functions
4-11
4
TIP
If traveling at speeds under 10 km/h (6
mi/h), “_ _._” is displayed.
Average speed display
The average speed “Average_ _ _kmh”
or “Average_ _ _MPH” (for the UK) is
displayed.
The average speed is the total distance
divided by the total time (with the main
switch in the “ON” position) since the
display was last reset to zero.
This display shows the average speed
since it was last reset.
To reset the average speed display,
select it by pushing the “INFO” switch,
and then push the “INFO” switch for
three seconds.
Warning message function
This function displays a warning mes-
sage corresponding to the current
warning.
“L FUEL”: Appears when the last seg-
ment of the fuel meter starts flashing. If
“L FUEL” is displayed, refuel as soon
as possible.“H TEMP”: Appears when the top seg-
ment of the coolant temperature meter
starts flashing. If “H TEMP” is dis-
played, stop the vehicle, then stop the
engine, and let the engine cool.
“ICE”: Appears when the icy road
warning indicator “ ” starts flashing. If
“ICE” is displayed, be careful of icy
roads.
“OIL SERV”: Appears when the oil
change indicator “OIL” starts flashing.
If “OIL SERV” is displayed, change the
engine oil, and then reset the oil
change indicator and oil change trip-
meter.
“V-BELT SERV”: Appears when the V-
belt replacement indicator “V-Belt”
starts flashing. If “V-BELT SERV” is
displayed, replace the V-belt, and then
reset the V-belt replacement indicator
and V-belt replacement tripmeter.
When there are two or more warnings,
the warning messages are displayed in
the following order:
L FUEL → H TEMP → ICE → OIL SERV
→ VBELT SERV → L FUEL
1. Average speed display
ZAUM1496
1
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Periodic maintenance and adjustment
7-4
7
EAU71372
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace.√√
3Air filter case
check hose• Clean.√√√√√
4*V-belt case air fil-
ter element• Clean.
• Replace if necessary.√√√√√
5*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
7*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
8*Brake fluid• Change. Every 2 years
9Rear brake lock
cable• Check cable length.
• Adjust if necessary.At the initial interval and 4000
km (2400 mi) after the initial
1000 km (600 mi) and every
5000 km (3000 mi) thereafter.
10*Rear brake lock• Check operation.
•Adjust.√√√√√√
11*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
12*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
13*Wheel bearing
s• Check bearing for looseness or
damage.√√√√
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGSANNUAL CHECK
1 10203040
0.6 6 12 18 24
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Periodic maintenance and adjustment
7-5
7
14*Steering bearings• Check bearing assemblies for
looseness.√√ √
• Moderately repack with lithium-
soap-based grease.√√
15*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
16Front and rear
brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
18*Sidestand switch• Check operation and replace if
necessary.√√√√√√
19*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
20*Shock absorber
assemblies• Check operation and for oil
leakage.
• Replace if necessary.√√√√
21 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.At the initial interval and
when the oil change indi-
cator flashes or comes
on.√
22Engine oil filter el-
ement• Replace.√√√
23*Final transmission
oil• Check vehicle for oil leakage.√√√√√
• Change.√√√√√√
24
*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
25*V-belt• Replace.When the V-belt replacement
indicator flashes [every 20000
km (12000 mi)]
26*Front and rear
brake switches• Check operation.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
7-6
7
EAU72770
TIP
Engine air filters and V-belt air filter
• This model’s engine air filters are equipped with disposable oil-coated pa-
per elements, which must not be cleaned with compressed air to avoid
damaging them.
• The engine air filter elements need to be replaced and the V-belt air filter
element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27*Moving parts and
cables• Lubricate.√√√√√
28*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous-
ing and cable.√√√√√
29*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance and adjustment
7-15
7
EAUM3051
Air filter elements and check
hoses and V-belt case air filter
element
The air filter elements and the V-belt
case air filter element should be ser-
viced at the intervals specified in the
periodic maintenance and lubrication
chart. Service all air filter elements
more frequently if you are riding in un-
usually wet or dusty areas.
Replacing the air filter elements
1. Place the scooter on the center-
stand.
TIP
Continue as follows for each air filter el-
ement.
2. Remove the air filter case cover by
removing the rubber caps and
screws.
LeftRight
3. Pull the air filter element out.
Left
Right
4. Insert a new air filter element into
the air filter case.
1. Screw
2. Air filter case cover
3. Rubber cap
1
2
1
1
3
3
1. Screw
2. Air filter case cover
3. Rubber cap
1. Air filter element
1. Air filter element
1
1
2
3
1
1
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