checking oil YAMAHA XMAX 400 2020 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
Rear brake lock lever ....................4-14
ABS ...............................................4-15
Traction control system.................4-16
Fuel tank cap.................................4-18
Fuel................................................4-19
Fuel tank overflow hose ................4-20
Catalytic converters .....................4-21
Storage compartments .................4-21
Windshield.....................................4-23
Handlebar position .......................4-26
Adjusting the shock absorber
assemblies .................................4-26
Sidestand ......................................4-27
Ignition circuit cut-off system........4-28
Auxiliary DC jack ..........................4-30For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ..... 7-10
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 7-15
Checking the throttle grip free
play ............................................ 7-17
Valve clearance ............................. 7-18
Tires .............................................. 7-18
Cast wheels .................................. 7-20
Checking the front and rear brake
lever free play ............................ 7-21
Adjusting the rear brake lock
cable .......................................... 7-22
Checking the rear brake lock ........ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
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Periodic maintenance and adjustment
7-12
710. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
11. Reset the oil change indicator.
(See page 4-7.)
TIP
If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
EAU20067
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.
5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
1. Final transmission oil filler cap
2. O-ring
3. Final transmission oil drain bolt
4. Gasket
2
1
3
4
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Periodic maintenance and adjustment
7-13
7 6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU78580To check the coolant level
1. Place the vehicle on the center-
stand.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP
The coolant should be between the
minimum and maximum level marks.
Tightening torque:
Final transmission oil drain bolt:
20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended final transmission
oil:
See page 9-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1
2
3
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Periodic maintenance and adjustment
7-27
7
EAU23215
Checking and lubricating the
centerstand and sidestand
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
EAU23273
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
1. Sidestand
1. Centerstand
Recommended lubricant:
Lithium-soap-based grease
ZAUM1033
1
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11-1
11
Index
A
ABS ....................................................... 4-15
ABS warning light ................................... 4-1
Acceleration and deceleration ................ 6-3
Air filter elements and check hoses and
V-belt case air filter element ............... 7-15
Auxiliary DC jack ................................... 4-30
Auxiliary lights ....................................... 7-32
B
Battery .................................................. 7-29
Brake fluid, changing ............................ 7-24
Brake fluid level, checking .................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear.................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light ....................................... 7-33
Braking.................................................... 6-4
C
Cables, checking and lubricating ......... 7-25
Canister................................................... 7-9
Care ........................................................ 8-1
Catalytic converters .............................. 4-21
Centerstand and sidestand, checking
and lubricating .................................... 7-27
Coolant ................................................. 7-13
D
Data recording, vehicle ......................... 10-2
Diagnostic connectors .......................... 10-2
Dimmer/Pass switch ............................. 4-12
E
Emergency mode.................................. 7-38
Engine break-in....................................... 6-5
Engine oil and oil filter element ............. 7-10
Engine serial number ............................ 10-1
Engine trouble warning light ................... 4-1
F
Final transmission oil ............................ 7-12
Front and rear brake lever free play,
checking ............................................. 7-21
Front and rear brake pads, checking.... 7-23
Front fork, checking .............................. 7-27
Front turn signal light ............................ 7-33
Fuel ....................................................... 4-19
Fuel consumption, tips for reducing ....... 6-5
Fuel tank cap ........................................ 4-18
Fuel tank overflow hose ........................ 4-20
Fuses, replacing.................................... 7-30
H
Handlebar position, adjusting ............... 4-26
Handlebar switches .............................. 4-12Hazard switch....................................... 4-12
Headlights ............................................ 7-32
High beam indicator light ....................... 4-1
Horn switch .......................................... 4-12
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system............... 4-28
Indicator lights and warning lights ......... 4-1
K
Key, handling of smart and mechanical
keys ...................................................... 3-3
L
License plate light bulb, replacing........ 7-34
M
Main switch ............................................ 3-8
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system.................................................. 7-3
Matte color, caution ............................... 8-1
Model label ........................................... 10-1
Multi-function display ............................. 4-3
O
Operating range of the smart key
system.................................................. 3-2
P
Panels, removing and installing.............. 7-7
Parking ................................................... 6-6
Part locations ......................................... 2-1
R
Rear brake lock cable, adjusting .......... 7-22
Rear brake lock, checking .................... 7-22
Rear brake lock lever............................ 4-14
S
Safe-riding points ................................... 1-5
Safety information .................................. 1-1
Shock absorber assemblies,
adjusting............................................. 4-26
Sidestand ............................................. 4-27
Smart key ............................................... 3-5
Smart key battery, replacing .................. 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............ 4-2
Smart key system, troubleshooting...... 7-35
Spark plug, checking ............................. 7-8
Specifications ......................................... 9-1
Speedometer .......................................... 4-2
Starting off.............................................. 6-3
Starting the engine ................................. 6-2
Steering, checking................................ 7-28
Stop/Run/Start switch .......................... 4-12
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