ABS YAMAHA XSR 125 2021 Owners Manual

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ........................ 3-9
Clutch lever .................................. 3-10
Shift pedal .................................... 3-11
Brake lever.................................... 3-11
Brake pedal .................................. 3-11
ABS .............................................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-13
Fuel tank breather hose and overflow hose ............................ 3-15
Catalytic converter ....................... 3-16
Seat .............................................. 3-16
Helmet holder ............................... 3-17
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-18 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing cowlings... 6-8
Checking the spark plug ................. 6-8
Canister ........................................... 6-9
Engine oil and oil filter element ..... 6-10
Why Yamalube .............................. 6-12
Coolant.......................................... 6-13
Replacing the air filter element
and cleaning the check hose..... 6-14
Adjusting the engine idling speed ......................................... 6-15
Adjusting the throttle grip free play ............................................ 6-15 Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free
play ............................................ 6-18
Checking the front brake lever free play..................................... 6-19
Adjusting the brake pedal free
play ............................................ 6-20
Brake light switches ..................... 6-21
Checking the front and rear brake pads ................................ 6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand................................... 6-27
Lubricating the rear suspension ... 6-28
Lubricating the swingarm pivots......................................... 6-28
Checking the front fork ................. 6-28UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

Instrument and control functions
3-2
3
To unlock the steering
From the “LOCK” position, push the
key and turn it to “OFF”.
EAU4939P
In
dicator li ghts an d warnin g
lig hts
EAUM4390
Turn si gnal in dicator li ght “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU88300
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU88310
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAUM4410
Coolant temperature warnin g
li g ht “ ”
This warning light comes on when the
engine is overheating. If this occurs,
stop the engine immediately and allow
the engine to cool. (See page 6-36.)
For vehicles with a radiator fan, the ra-
diator fan(s) automatically switch on or
off according to the coolant tempera-
ture.TIPWhen the vehicle is turned on, the light
will come on for a few seconds, and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.NOTICE
ECA10022
Do not continue to operate the en-
g ine if it is overheatin g.
1. Push.
2. Turn.12
1. ABS warning light “ ”
2. High beam indicator light “ ”
3. Coolant temperature warning light “ ”
4. Malfunction indicator light “ ”
5. Neutral indicator light “ ”
6. Turn signal indicator light “ ”ZAUM2012
1
2
3
4
5
6
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Instrument and control functions
3-3
3
EAU88331
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by turning the vehicle power
on. The light should come on for a few
seconds, and then go off. If the light
does not come on initially when the ve-
hicle power is turned on, or if the light
remains on, have a Yamaha dealer
check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine speed to prevent exhaust sys-
tem damag e.TIPThe engine is sensitively monitored by
the on-board diagnostic system to de-
tect deterioration or malfunction of the
emission control system. Therefore the
MIL may come on or flash due to vehi-
cle modifications, lack of maintenance, or excessive/improper use of the mo-
torcycle. To prevent this, observe
these precautions.
 Do not attempt to modify the soft-
ware of the engine control unit.
 Do not add any electrical acces-
sories that interfere with engine
control.
 Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
 Do not change the drivetrain
specifications (chain, sprockets,
wheels, tires, etc.).
 Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
 Maintain the drive chain properly.
 Maintain correct tire pressure.
 Maintain proper brake pedal
height to prevent rear brake from
dragging.
 Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and closing of the throttle, racing,
burnouts, wheelies, extended
half-clutch use, etc.
EAU88342
ABS warnin
g li ght “ ”
In normal operation, the ABS warning
light comes on when the vehicle is
turned on, and goes off after traveling
at a speed of 10 km/h (6 mi/h) or high-
er.TIPIf the warning light does not work as
described above, or if the warning light
comes on while riding, the ABS may
not work correctly. Have a Yamaha
dealer check the vehicle as soon as
possible.
WARNING
EWA16043
If the ABS warnin g li ght does not
turn off after reachin g 10 km/h (6
mi/h), or if the warnin g li ght comes
on while ri din g:
 Use extra caution to avoi d pos-
si ble wheel lock d uring emer-
g ency brakin g.
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Instrument and control functions
3-12
3
EAU63041
ABSThe Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake lever or brake ped-
al. In this situation, continue to apply
the brakes and let the ABS work; do
not “pump” the brakes as this will re-
duce braking effectiveness.
WARNING
EWA16051
Always keep a sufficient d istance
from the vehicle ahea d to match the
ri din g speed even with ABS.
 The ABS performs best with
lon g b rakin g d istances.
 On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may be lon ger with
the ABS than without.The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP The ABS performs a self-diagnos-
tic test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “click-
ing” noise can be heard from the
hydraulic control unit, and if the
brake lever or brake pedal is even
slightly applied, a vibration can be
felt at the lever and pedal, but
these do not indicate a malfunc-
tion.
 This ABS has a test mode which
allows the owner to experience
the pulsation at the brake lever or
brake pedal when the ABS is op-
erating. However, special tools are
required, so please consult your
Yamaha dealer.NOTICE
ECA20100
Be careful not to d amage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor
2. Rear wheel sensor rotorZAUM2030ZAUM2031
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Operation and important ri din g points
5-2
5
EAU86691
Startin g the en gineThe ignition circuit cut-off system will
enable starting when:
 the transmission is in the neutral
position or
 the transmission is in gear, the
sidestand is up, and the clutch le-
ver is pulled.
To start the engine1. Turn the main switch on and set the engine stop switch to the run
position.
2. Confirm the indicator and warning light(s) come on for a few sec-
onds, and then go off. (See page
3-2.)TIPDo not start the engine if the en-
gine trouble warning light remains
on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Shift the transmission into the
neutral position.
4. Start the engine by pushing the start switch.
5. Release the start switch when the engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAU45312
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, turn the main
switch off and then on. Failing to do so
will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
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Periodic maintenance an d a djustment
6-22
6
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container. 
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level mark
1
ZAUM1057
1. Minimum level mark
Specified b rake flui d:
DOT 4ZAUM2040
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Periodic maintenance an d a djustment
6-31
6 switch off, then
disconnect the
ne gative lea d before discon-
nectin g the positive lea d.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
3. Fully charge the battery before installation. NOTICE: When in-
stallin g the battery, be sure to
turn the main switch off, then
connect the positive lea d b efore
connectin g the ne gative lead .
[ECA16842]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent battery dama ge.
EAUB1116
Replacin g the fusesThe fuse box is located under the seat.
(See page 3-16.)
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge ratin
g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Fuse box
2. Spare fuse
3. Headlight fuse
4. ABS control unit fuse
5. Main fuse
6. ABS solenoid fuse
7. ABS motor fuse
8. Fuse tongsZAUM2045
15
7.5
2
15
7.5 15
3
030
2
1
8
3
4
5
67
2
Specifie d fuses:
Main fuse: 15.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 15.0 A
ABS control unit fuse: 2.0 A
Headlight fuse:
7.5 A
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Motorcycle care and stora ge
7-2
7
chemicals such as, solvents,
g
asoline, rust removers, b rake
flui d, or antifreeze, etc.
Before washin g
1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec- trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
d eg reasin g a gent on areas re-
quirin g lu brication such as
seals, gaskets, an d wheel axles.
Follow pro duct instructions.
[ECA26290]
Washin g
1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use col d water if the vehicle has
b een exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles: Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any stron g chemicals to clean
the wind shield. Additionally,
some cleanin g compoun ds for plastic may scratch the win
d-
shiel d, so b e sure to test all
cleanin g pro ducts before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washin g
1. Dry the vehicle with a chamois or absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili- cone or oil spray to seats, han d
g rips, ru bber foot pe gs or tire
trea ds. Otherwise these parts
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10-1
10
Index
AABS....................................................... 3-12
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating........................................... 6-27
Brake and shift pedals, checking and lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-11
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-11
Brake pedal free play, adjusting ........... 6-20CCables, checking and lubricating ......... 6-25
Canister .................................................. 6-9
Care ........................................................ 7-1
Catalytic converter ............................... 3-16
Clock ...................................................... 3-7
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-2
Cowlings, removing and installing.......... 6-8DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-10
Display units, switching .......................... 3-4
Drive chain, cleaning and lubricating ... 6-25 Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-1
Engine idling speed.............................. 6-15
Engine oil and oil filter element ............ 6-10
Engine overheating .............................. 6-36
Engine serial number ............................. 9-1FFront and rear brake pads, checking ... 6-21
Front brake lever free play, checking ... 6-19
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-4
Fuel meter .............................................. 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-9
Helmet holder....................................... 3-17
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-18
Indicator lights and warning lights ......... 3-2LLicense plate light bulb, replacing ....... 6-33MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3 Malfunction indicator light (MIL) ............. 3-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-6
Multi-function meter unit ........................ 3-4
NNeutral indicator light ............................. 3-2PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-10RRear suspension, lubricating ................ 6-28SSafety information................................... 1-1
Seat....................................................... 3-16
Shifting.................................................... 5-3
Shift pedal............................................. 3-11
Sidestand.............................................. 3-17
Sidestand, checking and lubricating .... 6-27
Spark plug, checking .............................. 6-8
Specifications ......................................... 8-1
Speedometer .......................................... 3-4
Start/Engine stop switch ...................... 3-10
Starting the engine ................................. 5-2
Steering, checking ................................ 6-29
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-33
Swingarm pivots, lubricating ................ 6-28TTachometer............................................. 3-5
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, adjusting ........... 6-15
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