check engine YAMAHA XSR 700 2016 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: XSR 700, Model: YAMAHA XSR 700 2016Pages: 100, PDF Size: 7.24 MB
Page 63 of 100

Periodic maintenance and adjustment
6-16
6
EAU21402
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU62290
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the totalweight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire air pressure (measured on cold
tires):
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
High-speed riding:
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum load*:
172 kg (379 lb)
* Total weight of rider, passenger, car-
go and accessories
UB34E0E0.book Page 16 Friday, July 10, 2015 10:31 AM
Page 84 of 100

Periodic maintenance and adjustment
6-37
6
EAU24351
Supporting the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy-
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placinga jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
UB34E0E0.book Page 37 Friday, July 10, 2015 10:31 AM
Page 86 of 100

Periodic maintenance and adjustment
6-39
6
EAU42365
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
UB34E0E0.book Page 39 Friday, July 10, 2015 10:31 AM
Page 87 of 100

Periodic maintenance and adjustment
6-40
6 Engine overheating
WARNING
EWA10401
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UB34E0E0.book Page 40 Friday, July 10, 2015 10:31 AM
Page 91 of 100

Motorcycle care and storage
7-4
7 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinders, piston rings,
etc. from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine
oil into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-29.
TIPMake any necessary repairs before
storing the motorcycle.
UB34E0E0.book Page 4 Friday, July 10, 2015 10:31 AM
Page 97 of 100

10-1
10
Index
AABS....................................................... 3-15
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Auxiliary DC connector ......................... 3-24
Auxiliary light bulb, replacing ............... 6-35BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake and shift pedals, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-25
Canister .................................................. 6-9
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-4DDiagnostic connector ............................. 9-2
Dimmer switch...................................... 3-13
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-4
Engine oil and oil filter cartridge............. 6-9
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-5FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-18
Fuel tank cap........................................ 3-16
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-13IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light ................................ 6-36MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-5
Part locations.......................................... 2-1
Pass switch........................................... 3-13RRear suspension, lubricating ................ 6-27SSafety information................................... 1-1
Seat....................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-22
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-13
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-37
Swingarm pivots, lubricating ................ 6-28TTail/brake light ...................................... 6-35
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-15
UB34E0E0.book Page 1 Friday, July 10, 2015 10:31 AM