warning YAMAHA XSR 700 2018 Owner's Guide

Periodic maintenance and adjustment
6-25
6
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]EAU23115
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Shift pedal
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
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Periodic maintenance and adjustment
6-27
6
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
EAU23252
Lubricating the rear suspen-
sionThe pivoting points of the rear suspen-
sion must be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
EAUM1653
Lubricating the swingarm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based greaseZAUM1351
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Periodic maintenance and adjustment
6-28
6
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the
ground. (See page 6-36.)
WARNING! To avoid injury, se-
curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
ZAUM1352
ZAUM1353
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Periodic maintenance and adjustment
6-29
6
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAUM3751
BatteryThis model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To access the battery
1. Remove the seat. (See page 3-19.)
2. Remove the seat holder by remov-
ing the bolts.
3. Remove the diagnostic connector
by pulling it upward.1. Seat holder
2. BoltZAUM1377
2
1
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Periodic maintenance and adjustment
6-32
6
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperagerating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuseZAUM1380
2
3
4
1
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse 2 (for ECU)
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Parking lighting fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse
7
8
9
10
11
1
2
3
4
5
61212
Specified fuses:
Main fuse:
30.0 A
Auxiliary fuse:
2.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse:
10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
20.0 A
ABS control unit fuse:
7.5 A
Backup fuse:
7.5 A
Backup fuse 2:
10.0 A
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Periodic maintenance and adjustment
6-37
6
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.UBU3E1E0.book Page 37 Monday, June 4, 2018 5:20 PM

Periodic maintenance and adjustment
6-39
6Engine overheating
WARNING
EWA10401
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Motorcycle care and storage
7-3
7 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.TIPConsult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26183
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
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Motorcycle care and storage
7-4
72. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinders, piston rings,
etc. from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine
oil into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-29.
TIPMake any necessary repairs before
storing the motorcycle.
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10-1
10
Index
AABS....................................................... 3-14
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary DC connector ......................... 3-22
Auxiliary light bulb, replacing ............... 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake and shift pedals, checking and
lubricating........................................... 6-25
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-22
EEngine break-in ...................................... 5-4
Engine oil and oil filter cartridge........... 6-10
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-5FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-18
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-23
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light ................................ 6-36MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-5
Maintenance, emission control
system ................................................. 6-3Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-5
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear suspension, lubricating ................ 6-27SSafety information................................... 1-1
Seat....................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-22
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-13
Starting the engine ................................. 5-1
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-36
Swingarm pivots, lubricating ................ 6-27TTail/brake light ...................................... 6-35
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-15
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