brake YAMAHA XSR 700 2019 Owner's Manual

Periodic maintenance and adjustment
6-22
6 Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, and dirt may
clog the ABS hydraulic unit
valves.
NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brakefluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
UBCNE0E0.book Page 22 Monday, February 4, 2019 10:04 AM

Periodic maintenance and adjustment
6-26
6
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Shift pedal
EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommended lubricant:
Lithium-soap-based grease
UBCNE0E0.book Page 26 Monday, February 4, 2019 10:04 AM

Periodic maintenance and adjustment
6-27
6
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
EAU23252
Lubricating the rear suspen-
sionThe pivoting points of the rear suspen-
sion must be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
UBCNE0E0.book Page 27 Monday, February 4, 2019 10:04 AM

Periodic maintenance and adjustment
6-28
6
EAUM1653
Lubricating the swingarm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based greaseZAUM1351
ZAUM1628
UBCNE0E0.book Page 28 Monday, February 4, 2019 10:04 AM

Periodic maintenance and adjustment
6-35
6
EAU45226
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-33.)
2. Remove the auxiliary light bulb
socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by
pulling it out.4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the headlight unit.
EAU24182
Tail/brake lightThis model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
1. Auxiliary light bulb socketZAUM1384
1
1. Auxiliary light bulbZAUM1385
1
UBCNE0E0.book Page 35 Monday, February 4, 2019 10:04 AM

Motorcycle care and storage
7-1
7
EAU37834
Matte color cautionNOTICE
ECA15193
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAU83443
CareFrequent, thorough cleaning of the ve-
hicle will not only enhance its appear-
ance but also will improve its general
performance and extend the useful life
of many components. Washing, clean-
ing, and polishing will also give you a
chance to inspect the condition of the
vehicle more frequently. Be sure to
wash the vehicle after riding in the rain
or near the sea, because salt is corro-
sive to metals.TIPThe roads of heavy snowfall areas
may be sprayed with salt as a de-
icing method. This salt can stay on
the roads well into spring, so be
sure to wash the underside and
chassis parts after riding in such
areas.
Genuine Yamaha care and main-
tenance products are sold under
the YAMALUBE brand in many
markets worldwide.
See your Yamaha dealer for addi-
tional cleaning tips.
NOTICE
ECA26280
Improper cleaning can cause cos-
metic and mechanical damage. Do
not use:
high-pressure washers or
steam-jet cleaners. Excessive
water pressure may cause wa-
ter seepage and deterioration of
wheel bearings, brakes, trans-
mission seals and electrical de-
vices. Avoid high-pressure
detergent applications such as
those available in coin-operated
car washers.
harsh chemicals, including
strong acidic wheel cleaners,
especially on spoke or magne-
sium wheels.
harsh chemicals, abrasive
cleaning compounds, or wax on
matte-finished parts. Brushes
can scratch and damage the
matte-finish, use soft sponge or
towel only.
towels, sponges, or brushes
contaminated with abrasive
cleaning products or stron
g
UBCNE0E0.book Page 1 Monday, February 4, 2019 10:04 AM

Motorcycle care and storage
7-2
7chemicals such as, solvents,
gasoline, rust removers, brake
fluid, or antifreeze, etc.
Before washing
1. Park the vehicle out of direct sun-
light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec-
trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas-
tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in-
sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains
with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
degreasing agent on areas re-
quiring lubrication such as
seals, gaskets, and wheel axles.
Follow product instructions.
[ECA26290]
Washing
1. Rinse off any degreaser and spray
down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au-
tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use cold water if the vehicle has
been exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles:
Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any strong chemicals to clean
the windshield. Additionally,
some cleaning compounds forplastic may scratch the wind-
shield, so be sure to test all
cleaning products before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean
water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washing
1. Dry the vehicle with a chamois or
absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models:
Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine
chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray
on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili-
cone or oil spray to seats, hand
grips, rubber foot pegs or tire
treads. Otherwise these parts
UBCNE0E0.book Page 2 Monday, February 4, 2019 10:04 AM

Motorcycle care and storage
7-3
7 will become slippery, which
could cause loss of control.
Thoroughly clean the surfaces
of these parts before operating
the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces using a
non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the
engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged
up, start the engine and turn on
the headlight to help remove the
moisture.
10. Let the vehicle dry completely be-
fore storing or covering it.NOTICE
ECA26320
Do not apply wax to rubber or
unpainted plastic parts.Do not use abrasive polishing
compounds as they will wear
away the paint.
Apply sprays and wax sparingly.
Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.
If necessary, wash the tires with
warm water and a mild deter-
gent.
If necessary, clean the brake
discs and pads with brake
cleaner or acetone.
Before riding at higher speeds,
test the vehicle’s braking per-
formance and cornering behav-
ior.
EAU83472
StorageAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170
Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.Long term storage
Before storing the vehicle long term (60
days or more):
UBCNE0E0.book Page 3 Monday, February 4, 2019 10:04 AM

Specifications
8-2
8
Loading:Maximum load:170 kg (375 lb)
(Total weight of rider, passenger, cargo and
accessories)Front brake:Type: Hydraulic dual disc brakeRear brake:Type:Hydraulic single disc brakeFront suspension:Type:
Telescopic forkRear suspension:Type:Swingarm (link suspension)Electrical system:System voltage:12 VBattery:Model:
YTZ10S
Voltage, capacity: 12 V, 8.6 Ah (10 HR)Headlight:Bulb type:
Halogen bulbBulb wattage:Headlight:H4, 60.0 W/55.0 W, 60.0 W/55.0 W
Brake/tail light:
LED Front turn signal light:
10.0 W
Rear turn signal light: 10.0 W
Auxiliary light:
5.0 W
License plate light: 5.0 W
UBCNE0E0.book Page 2 Monday, February 18, 2019 9:42 AM

10-1
10
IndexAABS ....................................................... 3-14
ABS warning light ................................... 3-4
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Auxiliary DC connector ......................... 3-21
Auxiliary light bulb, replacing ................ 6-35BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-26
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-20
Brake pedal........................................... 3-13CCables, checking and lubricating ......... 6-25
Canister................................................. 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-12
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack................................... 6-23
EEngine break-in ...................................... 5-4
Engine oil and oil filter cartridge ........... 6-10
Engine overheating ............................... 6-39
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ....................................................... 3-15
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-31HHandlebar switches .............................. 3-11
Hazard switch....................................... 3-12
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-18
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light ................................ 6-36MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-5Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-5
NNeutral indicator light ..............................3-4OOil pressure warning light .......................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12RRear suspension, lubricating ................6-27SSafety information ...................................1-1
Seat .......................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shock absorber assembly, adjusting ....3-20
Sidestand ..............................................3-21
Sidestand, checking and lubricating.....6-27
Spark plugs, checking ............................6-9
Specifications .........................................8-1
Start/Engine stop switch .......................3-12
Starting the engine ..................................5-1
Steering, checking ................................6-29
Storage ...................................................7-3
Supporting the motorcycle ...................6-37
Swingarm pivots, lubricating ................6-28TTail/brake light ......................................6-35
UBCNE0E0.book Page 1 Monday, February 4, 2019 10:04 AM