steering YAMAHA XSR 900 2016 Owners Manual

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ... 3-4
Multi-function meter unit .................. 3-6
D-mode (drive mode)..................... 3-13
Handlebar switches ....................... 3-14
Clutch lever.................................... 3-16
Shift pedal....... ............................. .. 3-16
Brake lever .................................... 3-16
Brake pedal ................................... 3-17
ABS ............................................... 3-17
Traction control system ................. 3-18
Fuel tank cap ................................. 3-20
Fuel................................................ 3-20
Fuel tank breather hose and overflow hose ............................. 3-22
Catalytic converter ......................... 3-22
Seat ............................................... 3-23
Storage compartment .................... 3-23
Adjusting the front fork................... 3-24
Adjusting the shock absorber assembly .................................... 3-25
Luggage strap holders ................... 3-27 Sidestand ...................................... 3-27
Ignition circuit cut-
off system ......... 3-28
Auxiliary DC connector.................. 3-30
For your safety – pre-operation
checks ............................................... 4-1
Operation and important riding
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Checking the spark plugs ................ 6-8
Canister ........................................... 6-9
Engine oil and oil filter cartridge ...... 6-9
Coolant .......................................... 6-12
Air filter element ............................ 6-15
Checking the engine idling speed ......................................... 6-15 Checking the throttle grip free
play ............................................. 6-15
Valve clearance ............................. 6-16
Tires ............................................... 6-16
Cast wheels ................................... 6-18
Adjusting the clutch lever free play ............................................. 6-19
Checking the brake lever free
play ............................................. 6-19
Brake light switches ....................... 6-20
Checking the front and rear brake
pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ................ 6-22
Drive chain slack............................ 6-23
Cleaning and lubricating the drive chain .................................. 6-24
Checking and lubricating the cables ......................................... 6-25
Checking and lubricating the
throttle grip and cable ................. 6-25
Checking and lubricating the brake and shift pedals ................ 6-26
Checking and lubricating the brake and clutch levers .............. 6-26
Checking and lubricating the sidestand .................................... 6-27
Lubricating the swingarm pivots .... 6-27
Checking the front fork................... 6-28
Checking the steering .................... 6-28
Checking the wheel bearings......... 6-29B90-9-E0_1.book 1 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Safety information
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12 MENT.

Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.

Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.

Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect stabili-
ty and handling if the weight distribution
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle: The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:

Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle as
possible and make sure to distrib-
ute the weight as evenly as possi-
ble on both sides of the motorcycle
to minimize imbalance or instabili-
ty.

Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-ad- justable models only), and
check the condition and pres-
sure of your tires.
Never attach any large or heavy items to the handlebar, front
fork, or front fender. These
items, including such cargo as
sleeping bags, duffel bags, or
tents, can create unstable han-
dling or a slow steering re-
sponse.

This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
Maximum load: 170 kg (375 lb)
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Safety information
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dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.

Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds. These ac-
cessories may also cause
instability when passing or being
passed by large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free- dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.

Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 6-16 for tire
specifications and more information on
replacing your tires.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.

Remove all loose items from the
motorcycle.
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Description
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EAU10431
Controls and instruments
1
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5
4
3
6
7
8
1. Clutch lever (page 3-16)
2. Left handlebar switches (page 3-14)
3. Main switch/steering lock (page 3-2)
4. Multi-function meter unit (page 3-6)
5. Front brake fluid reservoir (page 6-21)
6. Right handlebar switches (page 3-14)
7. Throttle grip (page 6-15)
8. Brake lever (page 3-16)
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Instrument and control functions
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ference.
EAU10474
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for codere-registering.
EAU38531
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li- cense plate light and auxiliary light
come on, and the engine can be start-
ed. The key cannot be removed.
TIPThe headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even ifthe engine stalls.
EAU10662
OFF
All electrical syst
ems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.
EAU1068A
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
P
ON
OFF
LOCK
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Instrument and control functions
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12 To lock the steering
1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.TIPIf the steering will not lock, try turningthe handlebars back to the right slightly. To unlock the steering
From the “LOCK” position, push the
key and turn it to “OFF”.
EAU59680
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electrical
systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
1. Push.
2. Turn.12
1. Push.
2. Turn.12
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Periodic maintenance and adjustment
6-5
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11 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steering bearings Check bearing play and steering
for roughness. 
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
13 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
14 Brake lever pivot
shaft Lubricate with silicone grease.

15 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
16 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
19 *Sidestand switch Check operation. 
20 *Front fork Check operation and for oil
leakage. 
21 *Shock absorber
assembly Check operation and shock
absorber for oil leakage. 
22 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)B90-9-E0_1.book 5 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Periodic maintenance and adjustment6-28
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EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Raise the front wheel off the ground. (See page 6-36.)
WARNING! To avoid injury, se-
curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the frontfork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
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Consumer information
EAU53562
Identification numbersRecord the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUM-
BER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26401
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.TIPThe vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in yourarea.
EAU26442
Engine serial number
The engine serial number is stamped
into the crankcase.
1. Vehicle identification number
1
1. Engine serial number
1
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IndexAABS ..........................................................3-17
ABS warning light.......................................3-5
Air filter element .......................................6-15
Auxiliary DC connector ............................3-30
Auxiliary light bulb, replacing ...................6-34BBattery......................................................6-29
Brake and clutch levers, checking and lubricating ..............................................6-26
Brake and shift pedals, checking and lubricating ..............................................6-26
Brake fluid, changing ...............................6-22
Brake fluid level, checking .......................6-21
Brake lever ...............................................3-16
Brake lever free play, checking ................6-19
Brake light switches .................................6-20
Brake pedal ..............................................3-17
Brake/tail light ..........................................6-35CCables, checking and lubricating .............6-25
Canister......................................................6-9
Care ...........................................................7-1
Catalytic converter ...................................3-22
Clutch lever ..............................................3-16
Clutch lever free play, adjusting ...............6-19
Coolant.....................................................6-12
Coolant temperature warning light .............3-4DDiagnostic connector .................................9-2
Dimmer switch .........................................3-14
D-mode (drive mode) ...............................3-13
Drive chain, cleaning and lubricating .......6-24
Drive chain slack ......................................6-23
EEngine break-in ......................................... 5-4
Engine idling speed, checking ................. 6-15
Engine oil and oil filter cartridge ................ 6-9
Engine serial number................................. 9-1
Engine trouble warning light ...................... 3-5FFront and rear brake pads, checking ....... 6-20
Front fork, adjusting ................................. 3-24
Front fork, checking ................................. 6-28
Fuel.......................................................... 3-20
Fuel consumption, tips for reducing........... 5-4
Fuel tank breather hose and overflow
hose ...................................................... 3-22
Fuel tank cap ........................................... 3-20
Fuses, replacing ...................................... 6-30HHandlebar switches ................................. 3-14
Hazard switch .......................................... 3-15
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-4
Horn switch .............................................. 3-15IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-28
Immobilizer system .................................... 3-1
Immobilizer system indicator light.............. 3-6
Indicator lights and warning lights ............. 3-4LLicense plate light .................................... 6-36
Luggage strap holders ............................. 3-27MMain switch/steering lock........................... 3-2
Maintenance and lubrication, periodic ....... 6-4 Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function meter unit ............................ 3-6
NNeutral indicator light ................................ 3-4OOil level warning light ................................ 3-4PParking ...................................................... 5-5
Part locations ............................................ 2-1
Pass switch ............................................. 3-14SSafety information ..................................... 1-1
Seat ......................................................... 3-23
Shifting ...................................................... 5-2
Shift pedal ............................................... 3-16
Shock absorber assembly, adjusting ...... 3-25
Sidestand ................................................ 3-27
Sidestand, checking an
d lubricating........ 6-27
Spark plugs, checking ............................... 6-8
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Steering, checking................................... 6-28
Stop/Run/Start switch.............................. 3-15
Storage...................................................... 7-3
Storage compartment.............................. 3-23
Supporting the motorcycle ...................... 6-36
Swingarm pivots, lubricating ................... 6-27TThrottle grip and cable, checking and lubricating ............................................. 6-25
Throttle grip free play, checking .............. 6-15
Tires ........................................................ 6-16
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