clutch YAMAHA XSR 900 2017 User Guide

Periodic maintenance and adjustment
6-12
1
2
3
4
56
7
8
9
10
11
12
TIPMake sure that the O-ring is properlyseated. 7. Install the new oil filter cartridge with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase.
10. Check the O-ring for damage, and replace it if necessary.
1. O-ring
1. Torque wrenchTightening torque:Oil filter cartridge:
17 N·m (1.7 kgf·m, 12 lb·ft)
Tightening torque: Engine oil drain bolt:43 N·m (4.3 kgf·m, 31 lb·ft)
1
Recommended engine oil:
See page 8-1.
Oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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Periodic maintenance and adjustment6-19
1
2
3
4
567
8
9
10
11
12
EAU22083
Adjusting the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internalclutch mechanism.
EAU37914
Checking the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play: 10.0–15.0 mm (0.39–0.59 in)2
1
(b)(a)
1. No brake lever free play
1
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Periodic maintenance and adjustment
6-26
1
2
3
4
56
7
8
9
10
11
12
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be c
hecked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant: Lithium-soap-based grease
B90-9-E1.book 26 ページ ２０１７年２月１５日　水曜日　午後１時５９分

Periodic maintenance and adjustment6-27
1
2
3
4
567
8
9
10
11
12
Clutch lever
EAU23203
Checking and lubr
icating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricants: Brake lever: Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant:Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
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8-1
1
2
3
4
5
6
78
9
10
11
12
Specifications
EAU6999B
Dimensions:Overall length: 2075 mm (81.7 in)
Overall width: 815 mm (32.1 in)
Overall height: 1140 mm (44.9 in)
Seat height:
830 mm (32.7 in)
Wheelbase: 1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius:
3.0 m (9.84 ft)Weight:Curb weight:195 kg (430 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 3-cylinder
Displacement:
847 cm
3
Bore  stroke:
78.0  59.1 mm (3.07  2.33 in) Compression ratio:
11.5 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Oil change: 2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal) Fuel reserve amount:
2.6 L (0.69 US gal, 0.57 Imp.gal)
Fuel injection:Throttle body:ID mark:
B901 00Spark plug(s):Manufacturer/model:NGK/CPR9EA9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:1.681 (79/47)
Final drive: Chain
Secondary reduction ratio:
2.813 (45/16)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st: 2.667 (40/15)
2nd: 2.000 (38/19)
3rd:
1.619 (34/21)
4th: 1.381 (29/21)
5th: 1.190 (25/21)
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10-1
1
2
3
4
5
6
7
8
91011
12
Index
AABS ...................................................... 3-17
ABS warning light ................................... 3-5
Air filter element.................................... 6-15
Auxiliary DC connector ......................... 3-30
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating .................................... 6-26
Brake and shift pedals, checking and lubricating .................................... 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-16
Brake lever free play, checking ............ 6-19
Brake light switches .............................. 6-20
Brake pedal .......................................... 3-17
Brake/tail light ....................................... 6-35CCables, checking and lubricating .......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-22
Clutch lever........................................... 3-16
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connecto r .............................. 9-2
Dimmer switch ...................................... 3-14
D-mode (drive mode)............................ 3-13
Drive chain, cleaning and lubricating .... 6-24Drive chain slack ................................... 6-23
EEngine break-in ....................................... 5-3
Engine idling speed,
checking............... 6-15
Engine oil and oil filter cartridge ............ 6-10
Engine serial number ..............................9-1
Engine trouble warning light .................... 3-5FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-24
Front fork, checking............................... 6-28
Fuel ....................................................... 3-20
Fuel consumption, tips for reducing ........5-3
Fuel tank breather hose and
overflow hose ...................................... 3-22
Fuel tank cap......................................... 3-20
Fuses, replacing .................................... 6-30HHandlebar switches ............................... 3-14
Hazard switch........................................ 3-15
Headlight bulb, replacing....................... 6-33
High beam indicator light .........................3-4
Horn switch ........................................... 3-15IIdentification numbers .............................9-1
Ignition circuit cut-off system ................. 3-28
Immobilizer system ................................. 3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4LLicense plate light ................................. 6-36
Luggage strap holders .......................... 3-27MMain switch/steering lock ........................3-2 Maintenance and lubrication, periodic .... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14SSafety information ................................... 1-1
Seat ...................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shock absorber assembly, adjusting .... 3-26
Sidestand .............................................. 3-28
Sidestand, checking and lubricating ..... 6-27
Spark plugs, checking ............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Steering, checking ................................ 6-28
Stop/Run/Start switch ........................... 3-15
Storage ................................................... 7-3
Storage compartment ........................... 3-24
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking
and lubricating .................................... 6-25
Throttle grip free play, checking............ 6-15
B90-9-E1.book 1 ページ ２０１７年２月１５日　水曜日　午後１時５９分