fuel YAMAHA XSR 900 2018 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2018, Model line: XSR 900, Model: YAMAHA XSR 900 2018Pages: 104, PDF Size: 7.56 MB
Page 83 of 104

Periodic maintenance and adjustment6-31
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TIPTo access the fuel injection system
fuse, remove the starter relay cover bypulling it upward. If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
1. Main fuse
2. Fuse box 2
3. Fuel injection system fuse
4. Fuel injection system spare fuse
2
1 3
4
1. Radiator fan motor fuse
2. Backup fuse
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
15
1515
1
2
34
5
6
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
2 3
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Periodic maintenance and adjustment
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12 3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
EAU34386
Replacing the headlight bulbThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.
Specified fuses:
Main fuse:50.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse: 7.5 A
Backup fuse:
7.5 A
Electronic thrott le valve fuse:
7.5 A
Auxiliary fuse 1: 2.0 A
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Periodic maintenance and adjustment
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EAU67131
Supporting the motorcycleSince this model is not equipped with a
centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand up
right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
1. Maintenance stand (example)
1
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Periodic maintenance and adjustment6-37
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EAU42365
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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Motorcycle care and storage
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12 off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield. Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.TIPSalt sprayed on roads in the winter may
remain well into spring. 1. Clean the motorcycle with cold wa- ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
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Motorcycle care and storage
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12 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine
over.
[EWA10952]
e. Remove the spark plug capsfrom the spark plugs, and then
install the spark plugs and the spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 C (30 F) or more than 30
C (90 F)]. For more information
on storing the battery, see page
6-28.
TIPMake any necessary repairs beforestoring the motorcycle.
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Specifications
EAU6999C
Dimensions:Overall length: 2075 mm (81.7 in)
Overall width: 815 mm (32.1 in)
Overall height: 1140 mm (44.9 in)
Seat height:
830 mm (32.7 in)
Wheelbase: 1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius:
3.0 m (9.84 ft)Weight:Curb weight:195 kg (430 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 3-cylinder
Displacement:
847 cm
3
Bore stroke:
78.0 59.1 mm (3.07 2.33 in) Compression ratio:
11.5 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal) Fuel reserve amount:
2.6 L (0.69 US gal, 0.57 Imp.gal)
Fuel injection:Throttle body:ID mark:
B901 00Spark plug(s):Manufacturer/model: NGK/CPR9EA9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:1.681 (79/47)
Final drive: Chain
Secondary reduction ratio:
2.813 (45/16)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st:2.667 (40/15)
2nd: 2.000 (38/19)
3rd:
1.619 (34/21)
4th: 1.381 (29/21)
5th: 1.190 (25/21)
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Specifications
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Rear turn signal light: 10.0 W
Auxiliary light:
5.0 W
License plate light: 5.0 W
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
LED
Immobilizer system indicator light: LED
Traction control system indicator light: LEDFuse(s):Main fuse:50.0 A
Auxiliary fuse 1: 2.0 A
Headlight fuse:
15.0 A Signaling system fuse:
7.5 A
Ignition fuse:
15.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
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Consumer information
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EAU26481
Model label
The model label is affixed to the frame
under the seat. (See page 3-23.) Re-
cord the information on this label in the
space provided. This information will be
needed when ordering spare parts from
a Yamaha dealer.
EAU69910
Diagnostic connectorThe diagnostic connector is located as
shown.
EAU74702
Vehicle data recordingThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
Yamaha will not disclose this data to a
third party except:
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner
1. Model label
1
1. Diagnostic connector
1
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IndexAABS ....................................................... 3-17
ABS warning light.................................... 3-5
Air filter element .................................... 6-14
Auxiliary DC connector ......................... 3-30
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-20
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-19
Brake light switches .............................. 6-19
Brake pedal ........................................... 3-17
Brake/tail light ....................................... 6-34CCables, checking and lubricating .......... 6-24
Canister................................................. 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-22
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-18
Coolant.................................................. 6-13
Coolant temperature warning light .......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connector .............................. 9-2
Dimmer switch ...................................... 3-14
D-mode (drive mode) ............................ 3-13
Drive chain, cleaning and lubricating .... 6-24 Drive chain slack .................................. 6-22
EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-14
Engine oil .............................................. 6-10
Engine serial number.............................. 9-1
Engine trouble warning light ................... 3-5FFront and rear brake
pads, checking .... 6-20
Front fork, adjusting .............................. 3-24
Front fork, checking .............................. 6-27
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank cap ........................................ 3-19
Fuel tank overflow hose and breather hose ................................................... 3-22
Fuses, replacing ................................... 6-30HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-32
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-28
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator lights and warning lights .......... 3-4LLicense plate light ................................. 6-35
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2 Maintenance and lubrication, periodic..... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14SSafety information ................................... 1-1
Seat ....................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-27
Sidestand, checking an
d lubricating...... 6-26
Spark plugs, checking ............................. 6-9
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Steering, checking................................. 6-28
Stop/Run/Start switch............................ 3-15
Storage.................................................... 7-3
Storage compartment............................ 3-23
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and lubricating ........................................... 6-25
Throttle grip free play, checking ............ 6-15
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