maintenance YAMAHA XSR 900 2018 Service Manual

Periodic maintenance and adjustment6-35
1
2
3
4
567
8
9
10
11
12
EAU24205
Replacing a turn signal light
bulb1. Remove the turn signal light lens by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise. 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11192] EAU24331
License plate lightIf the license plate light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
1. Turn signal light lens
2. Screw
1
2
1. Turn signal light bulb
1
UB90E2.book 35 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment
6-36
1
2
3
4
56
7
8
9
10
11
12
EAU67131
Supporting the motorcycleSince this model is not equipped with a
centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand up
right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
1. Maintenance stand (example)
1
UB90E2.book 36 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment6-37
1
2
3
4
567
8
9
10
11
12
EAU42365
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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Periodic maintenance and adjustment
6-38
1
2
3
4
56
7
8
9
10
11
12 Engine overheating
WARNING
EWA10401

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily us
ed instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UB90E2.book 38 ページ ２０１８年６月５日　火曜日　午後５時４０分

Consumer information
9-2
1
2
3
4
5
6
7
8910
11
12
EAU26481
Model label
The model label is affixed to the frame
under the seat. (See page 3-23.) Re-
cord the information on this label in the
space provided. This information will be
needed when ordering spare parts from
a Yamaha dealer.
EAU69910
Diagnostic connectorThe diagnostic connector is located as
shown.
EAU74702
Vehicle data recordingThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data

Fuel-injection and emission-relat-
ed data
Yamaha will not disclose this data to a
third party except:

With the consent of the vehicle
owner

Where obligated by law

For use by Yamaha in litigation

For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner
1. Model label
1
1. Diagnostic connector
1
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10-1
1
2
3
4
5
6
7
8
910
11
12
IndexAABS ....................................................... 3-17
ABS warning light.................................... 3-5
Air filter element .................................... 6-14
Auxiliary DC connector ......................... 3-30
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-20
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-19
Brake light switches .............................. 6-19
Brake pedal ........................................... 3-17
Brake/tail light ....................................... 6-34CCables, checking and lubricating .......... 6-24
Canister................................................. 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-22
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-18
Coolant.................................................. 6-13
Coolant temperature warning light .......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connector .............................. 9-2
Dimmer switch ...................................... 3-14
D-mode (drive mode) ............................ 3-13
Drive chain, cleaning and lubricating .... 6-24 Drive chain slack .................................. 6-22
EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-14
Engine oil .............................................. 6-10
Engine serial number.............................. 9-1
Engine trouble warning light ................... 3-5FFront and rear brake
pads, checking .... 6-20
Front fork, adjusting .............................. 3-24
Front fork, checking .............................. 6-27
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank cap ........................................ 3-19
Fuel tank overflow hose and breather hose ................................................... 3-22
Fuses, replacing ................................... 6-30HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-32
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-28
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator lights and warning lights .......... 3-4LLicense plate light ................................. 6-35
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2 Maintenance and lubrication, periodic..... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14SSafety information ................................... 1-1
Seat ....................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-27
Sidestand, checking an
d lubricating...... 6-26
Spark plugs, checking ............................. 6-9
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Steering, checking................................. 6-28
Stop/Run/Start switch............................ 3-15
Storage.................................................... 7-3
Storage compartment............................ 3-23
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and lubricating ........................................... 6-25
Throttle grip free play, checking ............ 6-15
UB90E2.book 1 ページ ２０１８年６月５日　火曜日　午後５時４０分