ABS YAMAHA XSR 900 2019 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2019, Model line: XSR 900, Model: YAMAHA XSR 900 2019Pages: 102, PDF Size: 7.77 MB
Page 6 of 102
Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Instrument and co ntrol functions... 3-1
Immobilizer system ..... .................... 3-1
Main switch/steering lock................ 3-2
Indicator lights and warning
lights ............................................ 3-3
Multi-function meter unit ................. 3-6
D-mode (drive mode).................... 3-12
Handlebar switches ...................... 3-13
Clutch lever................................... 3-14
Shift pedal..... ............................ .... 3-15
Brake lever ................................... 3-15
Brake pedal .................................. 3-16
ABS .............................................. 3-16
Traction control syst em ................ 3-17
Fuel tank cap ................................ 3-18
Fuel............................................... 3-19
Fuel tank breather hose and overflow hose ............................ 3-21
Catalytic converter ........................ 3-21
Seat .............................................. 3-22
Storage compartment ................... 3-22
Adjusting the front fork.................. 3-23
Adjusting the shock absorber assembly ................................... 3-24 Luggage strap holders .
................ 3-26
Auxiliary DC connector................. 3-26
Sidestand ..................................... 3-27
Ignition circuit cut- off system ........ 3-27
For your safety – pre-operation
checks .............................................. 4-1
Operation and important riding
points ................................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
Periodic maintenance and
adjustment ....................................... 6-1
Tool kit............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-5
Checking the spark plugs ............... 6-9
Canister ........................................ 6-10
Engine oil ..................................... 6-10
Why Yamalube ............................. 6-13
Coolant ......................................... 6-13
Air filter element ........................... 6-14 Checking the engine idling
speed............ ............................ 6-15
Checking the throttle grip free play ........................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-18
Adjusting the clutch lever free
play ........................................... 6-18
Checking the brake lever free play ........................................... 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack.......................... 6-22
Cleaning and lubricating the drive chain ................................ 6-24
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-26
Checking and lubricating the
sidestand .................................. 6-27
Lubricating the swingarm pivots ........................................ 6-27BAE-9-E0.book 1 ページ 2018年8月22日 水曜日 午後2時17分
Page 18 of 102
Instrument and control functions
3-3
1
23
4
5
6
7
8
9
10
11
12 To unlock the steering
From the “LOCK” position, push the
key in and turn it to “OFF”.
EAU59680
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electrical
systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
EAU4939G
Indicator lights and warning
lights
EAU11032
Turn signal indicator lights “ ” and
“”
Each indicator light will flash when its
corresponding turn signal lights are
1. Push.
2. Turn.12
1. Traction control system indicator light “”
2. ABS warning light “ ”
3. Engine trouble warning light “ ”
4. Coolant temperature warning light “ ”
5. Oil level warning light “ ”
6. Left turn signal indicator light “ ”
7. Neutral indicator light “ ”
8. High beam indicator light “ ”
9. Right turn signal indicator light “ ”
10.Immobilizer system indicator light “ ”
2
13
4
5
6
7
8
9
10
ABS
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Page 19 of 102
Instrument and control functions
3-4
1
234
5
6
7
8
9
10
11
12
flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11259
Oil level warning light “ ”
This warning light comes on when the
engine oil level is low. To prevent en-
gine damage, replenish the engine oil
as soon as possible.
Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function. If a problem is detected in the
oil level detection circuit, the oil level
warning light will flash repeatedly. If this
occurs, have a Yamaha dealer check
the vehicle.
TIPWhen the vehicle is turned on, this light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on after con-
firming that the oil level is correct (see
page 6-10), have a Yamaha dealercheck the vehicle.
EAU11449
Coolant temperature warning light
“”
This warning light comes on when the
engine is overheating. If this occurs,
stop the engine immediately and allow
the engine to cool. (See page 6-39.)
For vehicles with a radiator fan, the ra-
diator fan(s) automatically switch on or
off according to the coolant tempera-
ture.TIPWhen the vehicle is turned on, the light
will come on for a few seconds, and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check the vehicle.
NOTICE
ECA10022
Do not continue to operate the en-gine if it is overheating.
EAU73172
Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the
on-board diagnostic system.TIPWhen the vehicle is turned on, the light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check the vehicle.
EAU69892
ABS warning light “ ”
This warning light comes on when the
vehicle is first turned on, and goes off
after starting riding. If the warning light
comes on while riding, the anti-lock
brake system may not work correctly.
(See page 3-16.)
ABS
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Page 20 of 102
Instrument and control functions
3-5
1
23
4
5
6
7
8
9
10
11
12
TIPIf the light does not come at all, or if the
light does not go off after traveling 10
km/h (6 mi/h), have a Yamaha dealercheck the vehicle.
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-cal circuits as soon as possible.
EAU78591
Traction control system indicator
light “TCS”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on. (See page 3-17.)
TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check vehicle.
EAUM3621
Immobilizer system indicator light
“”
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will flash steadil
y to indicate the im-
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
if the indicator light remains on, or if the
indicator light flashes in a pattern (if a
problem is detected in the immobilizer system, the immobilizer system indica-
tor light will flash in a pattern), have a
Yamaha dealer check the vehicle.
TIPIf the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 times, this could be
caused by transponder interference. Ifthis occurs, try the following.
1. Make sure there are no other im- mobilizer keys close to the main
switch. Other immobilizer system
keys may cause signal interfer-
ence and prevent the engine from
starting.
2. Use the code re-registering key to start the engine.
3. If the engine starts, turn it off, and try starting the engine with the
standard keys.
4. If one or both of the standard keys do not start the engine, take the
vehicle and all 3 keys to a Yamaha
dealer to have the standard keys
re-registered.
BAE-9-E0.book 5 ページ 2018年8月22日 水曜日 午後2時17分
Page 31 of 102
Instrument and control functions
3-16
1
234
5
6
7
8
9
10
11
12
EAU12944
Brake pedalThe brake pedal is located on the right
side of the motorcycle. To apply the
rear brake, press down on the brake
pedal.
EAU63040
ABSThe Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional br akes. If the ABS
is activated, a pulsating sensation may
be felt at the brake lever or brake pedal.
In this situation, continue to apply the
brakes and let the ABS work; do not
“pump” the brakes as this will reduce
braking effectiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer withthe ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “clicking”
noise can be heard from the hy-
draulic control unit, and if the brake
lever or brake pedal is even slight-
ly applied, a vibration can be felt at
the lever and pedal, but these do
not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience the
pulsation at the brake lever or
brake pedal when the ABS is oper-
ating. However, special tools are
required, so please consult yourYamaha dealer.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of theABS will result.
1. Brake pedal
1
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Page 39 of 102
Instrument and control functions
3-24
1
234
5
6
7
8
9
10
11
12
Rebound damping force
The rebound damping force is adjusted
on the right front fork leg only.
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting screw in direction
(a). To decrease the rebound damping
force and thereby soften the rebound
damping, turn the adjusting screw in di-
rection (b).
TIP
When adjusting the damping force
settings, turn the adjuster in direc-
tion (a) until it stops, and then
count the turns or clicks in direction
(b).
Although a damping force adjuster
may turn or click beyond the stated
minimum settings, such adjust-
ments are ineffective and may
damage the suspension.
When turning a damping force ad-
juster in direction (a), the 0 click
position and the 1 click positionmay be the same.
EAU57943
Adjusting th
e shock absorber
assemblyThis shock absorber assembly is
equipped with a spring preload adjust-
ing ring and a rebound damping force
adjusting screw.NOTICE
ECA10102
To avoid damaging the mechanism,
do not attempt to turn beyond themaximum or minimum settings.
Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring in direction (b).
Spring preload setting: Minimum (soft): Distance A = 19.0 mm (0.75 in)
Standard:
Distance A = 16.0 mm (0.63 in)
Maximum (hard): Distance A = 4.0 mm (0.16 in)1. Rebound damping force adjusting screw
1
(a)
(b)
Rebound damping setting:
Minimum (soft):12 click(s) in direction (b)
Standard:
7 click(s) in direction (b)
Maximum (hard): 1 click(s) in direction (b)
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Page 40 of 102
Instrument and control functions
3-25
1
23
4
5
6
7
8
9
10
11
12
Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
Use the special wrench and exten-
sion bar in the tool kit to make this
adjustment. Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting screw in direction
(a). To decrease the rebound damping
force and thereby soften the rebound
damping, turn the adjusting screw in di-
rection (b).
TIP
When adjusting the damping force settings, turn the adjuster in direc-
tion (a) until it stops, and then
count the turns in direction (b).
Although a damping force adjuster
may turn beyond the stated mini-
mum settings, such adjustments
are ineffective and may damagethe suspension.WARNING
EWA10222
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.
Do not dispose of a damaged or
1. Spring preload adjusting ring
2. Special wrench
3. Extension bar
4. Position indicatorSpring preload setting:
Minimum (soft):1
Standard: 4
Maximum (hard): 7
7654321
1(b) (a)
4
2
3
1. Rebound damping force adjusting screwRebound damping setting:
Minimum (soft):
3 turn(s) in direction (b)
Standard: 1-1/2 turn(s) in direction (b)
Maximum (hard): 0 turn(s) in direction (b)
1(a)(b)
BAE-9-E0.book 25 ページ 2018年8月22日 水曜日 午後2時17分
Page 41 of 102
Instrument and control functions
3-26
1
234
5
6
7
8
9
10
11
12
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
EAU84680
Luggage strap holdersUse the indicated strap points to secure
luggage ties to the vehicle.
EAU70641
Auxiliary DC connectorThis vehicle is equipped with an auxilia-
ry DC connector. Consult your Yamaha
dealer before installing any accesso-
ries.
1. Luggage strap holder
1
BAE-9-E0.book 26 ページ 2018年8月22日 水曜日 午後2時17分
Page 48 of 102
Operation and important riding points
5-2
1
2
3
45
6
7
8
9
10
11
12 a warning or indicator light remains
on, see page 3-3 for the correspond-
ing warning and indicator light cir-
cuit check.
The ABS warning light should
come on when the key is turned to
“ON”, and then go off after travel-
ing at a speed of 10 km/h (6 mi/h)
or higher.NOTICE
ECA17682
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-3 for thewarning light circuit check.2. Shift the transmission into the neu- tral position. The neutral indicator
light should come on. If not, ask a
Yamaha dealer to check the elec-
trical circuit.
3. Start the engine by sliding the switch toward “ ”.
If the engine fails to start, release
the start/engine stop switch, wait a
few seconds, and then try again.
Each starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU16674
ShiftingShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.TIPTo shift the transmission into the neu-
tral position ( ), press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raiseit.1. Gear positions
2. Shift pedal
1 2 3 4
5 6
N
1
2
BAE-9-E0.book 2 ページ 2018年8月22日 水曜日 午後2時17分
Page 56 of 102
Periodic maintenance and adjustment
6-6
1
2
3
4
56
7
8
9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.
Moderately repack with lithium-soap-based grease.
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.
15 Brake lever pivot
shaft Lubricate with silicone grease.
16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease.
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease.
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease.
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease.
20 *Sidestand switch Check operation and replace if
necessary.
21 *Front fork Check operation and for oil
leakage.
Replace if necessary.
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BAE-9-E0.book 6 ページ 2018年8月22日 水曜日 午後2時17分