check engine light YAMAHA XSR 900 2019 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2019, Model line: XSR 900, Model: YAMAHA XSR 900 2019Pages: 102, PDF Size: 7.77 MB
Page 6 of 102
Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Instrument and co ntrol functions... 3-1
Immobilizer system ..... .................... 3-1
Main switch/steering lock................ 3-2
Indicator lights and warning
lights ............................................ 3-3
Multi-function meter unit ................. 3-6
D-mode (drive mode).................... 3-12
Handlebar switches ...................... 3-13
Clutch lever................................... 3-14
Shift pedal..... ............................ .... 3-15
Brake lever ................................... 3-15
Brake pedal .................................. 3-16
ABS .............................................. 3-16
Traction control syst em ................ 3-17
Fuel tank cap ................................ 3-18
Fuel............................................... 3-19
Fuel tank breather hose and overflow hose ............................ 3-21
Catalytic converter ........................ 3-21
Seat .............................................. 3-22
Storage compartment ................... 3-22
Adjusting the front fork.................. 3-23
Adjusting the shock absorber assembly ................................... 3-24 Luggage strap holders .
................ 3-26
Auxiliary DC connector................. 3-26
Sidestand ..................................... 3-27
Ignition circuit cut- off system ........ 3-27
For your safety – pre-operation
checks .............................................. 4-1
Operation and important riding
points ................................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
Periodic maintenance and
adjustment ....................................... 6-1
Tool kit............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-5
Checking the spark plugs ............... 6-9
Canister ........................................ 6-10
Engine oil ..................................... 6-10
Why Yamalube ............................. 6-13
Coolant ......................................... 6-13
Air filter element ........................... 6-14 Checking the engine idling
speed............ ............................ 6-15
Checking the throttle grip free play ........................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-18
Adjusting the clutch lever free
play ........................................... 6-18
Checking the brake lever free play ........................................... 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack.......................... 6-22
Cleaning and lubricating the drive chain ................................ 6-24
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-26
Checking and lubricating the
sidestand .................................. 6-27
Lubricating the swingarm pivots ........................................ 6-27BAE-9-E0.book 1 ページ 2018年8月22日 水曜日 午後2時17分
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Description
2-2
12
3
4
5
6
7
8
9
10
11
12
EAU10421
Right view
2
5
8
7
9
6
10
1
3, 4
1. Fuses (page 6-30)
2. Fuel tank cap (page 3-18)
3. Spring preload adjuster (page 3-23)
4. Rebound damping force adjuster (page 3-23)
5. Headlight (page 6-33)
6. Coolant reservoir (page 6-13)
7. Engine oil level check window (page 6-10)
8. Engine oil filler cap (page 6-10) 9. Brake pedal (page 3-16)
10.Rear brake fluid reservoir (page 6-21)
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Page 19 of 102
Instrument and control functions
3-4
1
234
5
6
7
8
9
10
11
12
flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11259
Oil level warning light “ ”
This warning light comes on when the
engine oil level is low. To prevent en-
gine damage, replenish the engine oil
as soon as possible.
Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function. If a problem is detected in the
oil level detection circuit, the oil level
warning light will flash repeatedly. If this
occurs, have a Yamaha dealer check
the vehicle.
TIPWhen the vehicle is turned on, this light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on after con-
firming that the oil level is correct (see
page 6-10), have a Yamaha dealercheck the vehicle.
EAU11449
Coolant temperature warning light
“”
This warning light comes on when the
engine is overheating. If this occurs,
stop the engine immediately and allow
the engine to cool. (See page 6-39.)
For vehicles with a radiator fan, the ra-
diator fan(s) automatically switch on or
off according to the coolant tempera-
ture.TIPWhen the vehicle is turned on, the light
will come on for a few seconds, and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check the vehicle.
NOTICE
ECA10022
Do not continue to operate the en-gine if it is overheating.
EAU73172
Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the
on-board diagnostic system.TIPWhen the vehicle is turned on, the light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check the vehicle.
EAU69892
ABS warning light “ ”
This warning light comes on when the
vehicle is first turned on, and goes off
after starting riding. If the warning light
comes on while riding, the anti-lock
brake system may not work correctly.
(See page 3-16.)
ABS
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Page 20 of 102
Instrument and control functions
3-5
1
23
4
5
6
7
8
9
10
11
12
TIPIf the light does not come at all, or if the
light does not go off after traveling 10
km/h (6 mi/h), have a Yamaha dealercheck the vehicle.
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-cal circuits as soon as possible.
EAU78591
Traction control system indicator
light “TCS”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on. (See page 3-17.)
TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have aYamaha dealer check vehicle.
EAUM3621
Immobilizer system indicator light
“”
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will flash steadil
y to indicate the im-
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
if the indicator light remains on, or if the
indicator light flashes in a pattern (if a
problem is detected in the immobilizer system, the immobilizer system indica-
tor light will flash in a pattern), have a
Yamaha dealer check the vehicle.
TIPIf the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 times, this could be
caused by transponder interference. Ifthis occurs, try the following.
1. Make sure there are no other im- mobilizer keys close to the main
switch. Other immobilizer system
keys may cause signal interfer-
ence and prevent the engine from
starting.
2. Use the code re-registering key to start the engine.
3. If the engine starts, turn it off, and try starting the engine with the
standard keys.
4. If one or both of the standard keys do not start the engine, take the
vehicle and all 3 keys to a Yamaha
dealer to have the standard keys
re-registered.
BAE-9-E0.book 5 ページ 2018年8月22日 水曜日 午後2時17分
Page 48 of 102
Operation and important riding points
5-2
1
2
3
45
6
7
8
9
10
11
12 a warning or indicator light remains
on, see page 3-3 for the correspond-
ing warning and indicator light cir-
cuit check.
The ABS warning light should
come on when the key is turned to
“ON”, and then go off after travel-
ing at a speed of 10 km/h (6 mi/h)
or higher.NOTICE
ECA17682
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-3 for thewarning light circuit check.2. Shift the transmission into the neu- tral position. The neutral indicator
light should come on. If not, ask a
Yamaha dealer to check the elec-
trical circuit.
3. Start the engine by sliding the switch toward “ ”.
If the engine fails to start, release
the start/engine stop switch, wait a
few seconds, and then try again.
Each starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU16674
ShiftingShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.TIPTo shift the transmission into the neu-
tral position ( ), press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raiseit.1. Gear positions
2. Shift pedal
1 2 3 4
5 6
N
1
2
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Page 57 of 102
Periodic maintenance and adjustment
6-7
1
2
3
4
567
8
9
10
11
12
23 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
24 Engine oil Change (warm engine before
draining).
Check oil level and vehicle for oil leakage.
25 Engine oil filter
cartridge Replace.
26 *Cooling system Check coolant level and vehicle
for coolant leakage.
Change. Every 3 years
27 *Front and rear brake
switches Check operation.
28 *Moving parts and
cables Lubricate.
29 *Throttle grip
housing and cable Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing and cable.
30 *Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Page 59 of 102
Periodic maintenance and adjustment
6-9
1
2
3
4
567
8
9
10
11
12
EAU19653
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CPR9EA9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque: Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
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Page 99 of 102
10-1
1
2
3
4
5
6
7
8
91011
12
Index
AABS ...................................................... 3-16
ABS warning light ................................... 3-4
Air filter element.................................... 6-14
Auxiliary DC connector ......................... 3-26
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-15
Brake lever free play, checking ............ 6-19
Brake light switches .............................. 6-20
Brake pedal .......................................... 3-16
Brake/tail light ....................................... 6-35CCables, checking and lubricating .......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-21
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connecto r .............................. 9-2
Dimmer switch ...................................... 3-13
D-mode (drive mode)............................ 3-12
Drive chain, cleaning and lubricating .... 6-24Drive chain slack ................................... 6-22
EEngine break-in ....................................... 5-3
Engine idling speed,
checking............... 6-15
Engine oil .............................................. 6-10
Engine serial number ..............................9-1
Engine trouble warning light .................... 3-4FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-23
Front fork, checking............................... 6-27
Fuel ....................................................... 3-19
Fuel consumption, tips for reducing ........5-3
Fuel tank breather hose and overflow
hose .................................................... 3-21
Fuel tank cap......................................... 3-18
Fuses, replacing .................................... 6-30HHandlebar switches ............................... 3-13
Hazard switch........................................ 3-14
Headlight bulb, replacing....................... 6-33
High beam indicator light .........................3-4
Horn switch ........................................... 3-13IIdentification numbers .............................9-1
Ignition circuit cut-off system ................. 3-27
Immobilizer system ................................. 3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-3LLicense plate light ................................. 6-36
Luggage strap holders .......................... 3-26MMain switch/steering lock ........................3-2 Maintenance and lubrication, periodic .... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13SSafety information ................................... 1-1
Seat ...................................................... 3-22
Shifting .................................................... 5-2
Shift pedal ............................................. 3-15
Shock absorber assembly, adjusting .... 3-24
Sidestand .............................................. 3-27
Sidestand, checking and lubricating ..... 6-27
Spark plugs, checking ............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Steering, checking ................................ 6-28
Stop/Run/Start switch ........................... 3-14
Storage ................................................... 7-3
Storage compartment ........................... 3-22
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking............ 6-15
BAE-9-E0.book 1 ページ 2018年8月22日 水曜日 午後2時17分