clutch YAMAHA XT1200Z 2013 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2013, Model line: XT1200Z, Model: YAMAHA XT1200Z 2013Pages: 108, PDF Size: 2.86 MB
Page 63 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU36771
TIP●
Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
●
Hydraulic brake and clutch service Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids.
Replace the brake and clutch hoses every four years and if cracked or damaged.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
11. Install the cowling.
12. Install the engine oil drain bolts
and their new gasket, and then
tighten the bolts to the specified
torques. 13. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
●
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
●
Make sure that no foreign mate-
rial enters the crankcase.
14. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.15. Turn the engine off, wait a few min-utes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Torque wrenchTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torques: Engine oil drain bolt (crankcase):
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt (oil tank): 20 Nm (2.0 m·kgf, 14 ft·lbf)1
Recommended engine oil:
See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt, 2.99 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
EAU49711
Spoke wheels To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.●
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage, and the spokes for
looseness or damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
●
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU42850
Clutch lever Since this model is equipped with a hy-
draulic clutch, adjusting the clutch lever
free play is not needed. However, it is
necessary to check the hydraulic sys-
tem for leakage before each ride. If the
clutch lever free play does become ex-
cessive, and shifting becomes rough or
clutch slippage occurs, causing poor
acceleration, there may be air in the
clutch system. If there is air in the hy-
draulic system, have a Yamaha dealer
bleed the system before operating the
motorcycle.
Front tire:Size:
110/80R19M/C 59V
Manufacturer/model:
BRIDGESTONE/BW501
METZELER/TOURANCE EXP C
Rear tire:
Size:150/70R17M/C 69V
Manufacturer/model:
BRIDGESTONE/BW502
METZELER/TOURANCE EXP C
FRONT and REAR:
Tire air valve:TR412
Va l ve c o r e :
#9100 (original)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU22752
Changing the brake and
clutch fluids Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the periodic maintenance
and lubrication chart or in the TIP after
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the brake and clutch master cylin-
ders and calipers as well as the brake
and clutch hoses replaced at the inter-
vals listed below or whenever they are
damaged or leaking.●
Oil seals: Replace every two
years.
●
Brake and clutch hoses: Replace
every four years.
EAU23114
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci- fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
EAU44273
Checking and lubricating the
brake and sh ift pedals The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Shift pedal
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU43601
Checking and lubricating the
brake and clutch levers The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommended lubricant:Lithium-soap-based grease
Recommended lubricant:Silicone grease
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Page 100 of 108
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2255 mm (88.8 in)
Overall width:
980 mm (38.6 in)
Overall height: 1410 mm (55.5 in)
Seat height: 845/870 mm (33.3/34.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 205 mm (8.07 in)
Minimum turning radius: 2700 mm (106.3 in)Weight:Curb weight:261 kg (575 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 2-cylinder
Displacement: 1199 cm³
Bore × stroke:
98.0 × 79.5 mm (3.86 × 3.13 in)
Compression ratio: 11.00 : 1
Starting system: Electric starter
Lubrication system:
Dry sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt, 2.99 Imp.qt)Final gear oil:Type:Yamaha genuine shaft drive gear oil SAE
80 API GL-5 or SAE 80 API GL-4 Hypoid
gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator capacity (including all routes): 1.83 L (1.93 US qt, 1.61 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity: 23.0 L (6.08 US gal, 5.06 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)Fuel injection:Throttle body:ID mark:
23P1 00Spark plug(s):Manufacturer/model:NGK/CPR8EB9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:1.466 (85/58)
Final drive: Shaft
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
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INDEXAABS ....................................................... 3-20
ABS warning light.................................... 3-7
Air filter element .................................... 6-16
Auxiliary DC jack ................................... 3-35
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch fluids, changing ......... 6-24
Brake and clutch levers, checking and lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake fluid level, checking .................... 6-22
Brake lever ............................................ 3-19
Brake lever free play, checking ............. 6-21
Brake light switches .............................. 6-21
Brake pedal ........................................... 3-20CCare ........................................................ 7-1
Carriers ................................................. 3-31
Catalytic converter ................................ 3-25
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Clutch lever .................................. 3-18, 6-20
Coolant.................................................. 6-15
Coolant temperature warning light .......... 3-4
Cowlings, removing and installing........... 6-8DDimmer switch ...................................... 3-16
D-mode (drive mode) ............................ 3-15EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-17 Engine oil and oil filter cartridge ........... 6-11
Engine stop switch................................ 3-17
Engine trouble warning light ................... 3-7
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking .... 6-22
Front fork, adjusting .............................. 3-28
Front fork, checking .............................. 6-27
Fuel....................................................... 3-23
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap ........................................ 3-23
Fuses, replacing ................................... 6-29HHandlebar switches .............................. 3-16
Hazard switch ....................................... 3-17
Headlight bulb, replacing ...................... 6-31
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-17IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-33
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-8
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-33
Luggage strap holders .......................... 3-32MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control
system .................................................. 6-3 Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-16RRider seat .............................................. 3-25
Rider seat height, adjusting................... 3-26SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................. 3-18
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-32
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-17
Steering, checking................................. 6-27
Storage.................................................... 7-4
Swingarm pivots, lubricating ................. 6-26TTail/brake light ....................................... 6-32
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Throttle grip free play, checking ............ 6-17
Tires ...................................................... 6-18
Tool kit..................................................... 6-2
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