air filter YAMAHA XT1200Z 2017 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-4
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-20
Handlebar switches.......................3-20
Clutch lever ...................................3-22
Shift pedal .....................................3-22
Brake lever ....................................3-23
Brake pedal ...................................3-24
ABS ...............................................3-24
Traction control system.................3-25
Fuel tank cap.................................3-27
Fuel................................................3-28
Fuel tank overflow hose ................3-29
Catalytic converter ........................3-30
Rider seat ......................................3-30
Adjusting the rider seat height ......3-31
Windshield.....................................3-33
Adjusting the front fork..................3-34
Adjusting the shock absorber assembly....................................3-36
Carriers..........................................3-38
Luggage strap holders ..................3-39
Sidestand ......................................3-39
Ignition circuit cut-off system........3-40
Auxiliary DC jack ...........................3-42
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3 Tips for reducing fuel
consumption................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil and oil filter cartridge ... 6-10
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free
play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch fluids .......................................... 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the brake and shift pedals ............... 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the sidestand ................................... 6-28
Lubricating the swingarm pivots... 6-28
Checking the front fork ................. 6-29
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Instrument and control functions
3-13
3
change to the fuel reserve tripmeter
“TRIP-F” and start counting the dis-
tance traveled from that point.
In this case, push the select switch to
rotate among the information display
pages in the following order;
TRIP-F
→ Display–1 → Display–2 →
Display–3 → TRIP-F
To reset a tripmeter, push the “RESET”
button briefly so that the tripmeter
flashes, and then push and hold the
“RESET” button for 2 seconds.
TIP
The fuel reserve tripmeter can be reset
manually, or after refueling and travel-
ing 5 km (3 mi), it will reset automatical-
ly and disappear from the display.
Estimated traveling range:
This shows the approximate distance
that can be traveled with the remaining
fuel under current riding conditions. Elapsed time:
This timer shows the elapsed time
since the key was turned to “ON”. The
maximum time that can be shown is
99:59.
This timer automatically resets when
the key is turned to “OFF”.
TIP
There are also “TIME–2” and “TIME–3”
timer functions, but they cannot be set
to the information display pages. See
“Setting mode” on page 3-15 for more
information.
Air intake temperature:
This shows the temperature of the air
drawn into the air filter case. The dis-
play range is –9 °C to 93 °C in 1 °C in-
crements.
TIP

The displayed temperature may
vary from the actual ambient tem-
perature.
 The temperature reading may be
affected by engine heat when rid-
ing slowly (under 20 km/h [12
mi/h]) or when stopped at traffic
signals, etc.
GEAR
4
3.4
TRIP-F km
11
RANGEkm
0:06
TIME TRIP
25
A.TEMP ˚C
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Periodic maintenance an d a djustment
6-4
6
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3 *Clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
4 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
5 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Tighten all spokes. At the initial interval and every
5000 km (3000 mi) thereafter
9 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√√√√
• Mo

derately repack with lithium-
soap-based grease. Every 50000 km (30000 mi)
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-6
6
EAU72840
TIP
 Air filter
• This model’s air filter is equipped with a disposable oil-coated paper ele- ment, which must not be cleaned with compressed air to avoid damaging
it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
• Every two years replace the internal components of the brake master cyl- inders and calipers as well as clutch master and release cylinders, and
change the brake and clutch fluids.
• Replace the brake and clutch hoses every four years and if cracked or damaged.
26 *Final gear oil • Check oil level and vehicle for
oil leakage. √√√√√
• Change. √√√
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
28 *Movin
g parts an d
cab les • Lubricate.
√√√√√
29 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-17
6
EAU33032Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU36765
Air filter element
The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
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Specifications
8-1
8
Dimensions:
Overall length:2250 mm (88.6 in)
Overall width:
980 mm (38.6 in)
Overall height: 1410/1470 mm (55.5/57.9 in)
Seat height: 845/870 mm (33.3/34.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 190 mm (7.48 in)
Minimum turning radius: 2.7 m (8.86 ft)
Wei ght:
Curb weight:
258 kg (569 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 1199 cm³
Bore × stroke:
98.0 × 79.5 mm (3.86 × 3.13 in)
Compression ratio:
11.0 : 1
Starting system: Electric starter
Lubrication system: Dry sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:3.10 L (3.28 US qt, 2.73 Imp.qt) With oil filter removal:
3.40 L (3.59 US qt, 2.99 Imp.qt)
Final gear oil:
Type:
Yamaha genuine shaft drive gear oil SAE
80W-90 API GL-5 or SAE 80 API GL-4
Hypoid gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator (including all routes):
1.83 L (1.93 US qt, 1.61 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 23 L (6.1 US gal, 5.1 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)
Fuel injection:
Throttle body:ID mark:
BP81 00
Spark plu g(s):
Manufacturer/model:
NGK/CPR8EB9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:1.466 (85/58)
Final drive: Shaft
Secondary reduction ratio:
2.987 (21/25 x 32/9)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st: 2.769 (36/13)
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10-1
10
Index
A
ABS ....................................................... 3-24
ABS warning light ................................... 3-5
Air filter element .................................... 6-17
Auxiliary DC jack ................................... 3-42
Auxiliary light bulb, replacing ................ 6-35
B
Battery .................................................. 6-30
Brake and clutch fluids, changing ........ 6-26
Brake and clutch levers, checking and
lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-27
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-23
Brake lever free play, checking............. 6-23
Brake light switches.............................. 6-23
Brake pedal........................................... 3-24
C
Canister................................................. 6-10
Care ........................................................ 7-1
Carriers ................................................. 3-38
Catalytic converter ................................ 3-30
Clutch lever ................................. 3-22, 6-22
Coolant ................................................. 6-16
Cowlings, removing and installing .......... 6-7
Cruise control indicator lights ................. 3-4
Cruise control switches ........................ 3-21
Cruise control system ............................. 3-6
D
Data recording, vehicle ........................... 9-3
Diagnostic connector.............................. 9-2
Dimmer/Pass switch ............................. 3-20
D-mode (drive mode) ............................ 3-20
E
Engine break-in....................................... 5-4
Engine idling speed, checking .............. 6-18
Engine oil and oil filter cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-5
F
Final gear oil.......................................... 6-14
Front and rear brake pads, checking.... 6-24
Front fork, adjusting.............................. 3-34
Front fork, checking .............................. 6-29
Fuel ....................................................... 3-28
Fuel consumption, tips for reducing ....... 5-4
Fuel tank cap ........................................ 3-27
Fuel tank overflow hose ........................ 3-29
Fuses, replacing.................................... 6-32
H
Handlebar switches .............................. 3-20
Hazard switch....................................... 3-21
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-21
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-40
Immobilizer system ................................ 3-1
Immobilizer system indicator light.......... 3-5
Indicator lights and warning lights ......... 3-4
L
License plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-39
M
Main switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1
Menu switch ......................................... 3-21
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-9
N
Neutral indicator light ............................. 3-4
O
Oil level warning light ............................. 3-4
P
Parking ................................................... 5-5
Part locations ......................................... 2-1
R
Rider seat ............................................. 3-30
Rider seat height, adjusting.................. 3-31
S
Safety information .................................. 1-1
Select switch ........................................ 3-21
Shifting ................................................... 5-3
Shift pedal ............................................ 3-22
Shock absorber assembly, adjusting ... 3-36
Sidestand ............................................. 3-39
Sidestand, checking and lubricating .... 6-28
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Steering, checking................................ 6-29
Stop/Run/Start switch .......................... 3-21
Storage ................................................... 7-4
Supporting the motorcycle................... 6-39
Swingarm pivots, lubricating ................ 6-28
UBP8E0E0.book Page 1 Thursday, December 8, 2016 7:25 PM