YAMAHA XT1200Z 2019 Owners Manual

Periodic maintenance an d a djustment
6-28
6
EAU23203
Checkin g an d lu bricatin g the
si destan d
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the si destan d d oes not move up
an d d own smoothly, have a Yamaha
d ealer check or repair it. Otherwise,
the si destan d coul d contact the
g roun d an d d istract the operator, re-
sultin g in a possi ble loss of control.
EAUM1653
Lu bricatin g the swin garm piv-
ots
The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
6-29
6
EAU23273
Checkin g the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23285
Checkin g the steerin g
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 6-39.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Periodic maintenance an d a djustment
6-30
6
EAU23292
Checkin g the wheel b earings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU34227
Battery
The battery is located behind cowling
A. (See page 6-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
 Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe
b urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
me dical attention.
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
1 2
3
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Periodic maintenance an d a djustment
6-31
6 
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
 KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To char ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Using a conventional battery
char ger will dama ge the b attery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure to turn the main
switch off, then disconnect the
ne gative lea d before discon-
nectin g the positive lea d.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully
charge it if necessary. 3. Fully charge the battery before in-
stallation. NOTICE: When install-
in g the battery, be sure to turn
the main switch off, then con-
nect the positive lea d before
connectin g the ne gative lea d.
[ECA16842]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent b attery damag e.
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Periodic maintenance an d a djustment
6-32
6
EAU58963
Replacin g the fuses
The fuse boxes and the ABS motor
fuse are located behind cowling A, and
the main fuse, the cruise control fuse
and the brake light fuse are located be-
hind cowling B. (See page 6-7.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
4. Spare fuse
5. Cruise control fuse
6. Brake light fuse
7. Fuse box
1
2
354
6
7
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Terminal fuse 1 (for auxiliary DC jack)
11.Parking lighting fuse
12.O/P (option) fuse
13.Spare fuse
1
3
4
5
6
2789
10
1311
1213
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Periodic maintenance an d a djustment
6-33
6
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU39014
Replacin g a hea dlig ht bul b
This model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.
NOTICE
ECA10651
Take care not to damag e the follow-
in g parts:
 Hea dlig ht bul b
Do not touch the glass part of
the hea dlig ht bul b to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the b ulb, an d the bul b life will
b e ad versely affected . Thor-
ou ghly clean off any d irt and fin-
g erprints on the hea dlig ht bul b
usin g a cloth moistene d with al-
cohol or thinner.
 Hea dlig ht lens
Do not affix any type of tinted
film or stickers to the head light
lens.
Do not use a hea dlig ht bul b of a
watta ge hi gher than specifie d.
1. Remove the headlight bulb cover
by turning it counterclockwise.
Specifie d fuses:
Main fuse: 50.0 A
Te r m i n a l f u s e 1 :
3.0 A
Headlight fuse: 20.0 A
Brake light fuse: 1.0 A
Parking lighting fuse:
7.5 A
Signaling system fuse: 7.5 A
Ignition fuse: 20.0 A
Radiator fan motor fuse:
20.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
Fuel injection system fuse:
20.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
Cruise control fuse: 1.0 A
O/P (option) fuse: 20.0 A
1. Do not touch the glass part of the bulb.
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Periodic maintenance an d a djustment
6-34
6
2. Disconnect the headlight coupler.
3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into position, and then secure it with
the bulb holder.
5. Connect the headlight coupler. 6. Install the headlight bulb cover by
turning it clockwise.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Headlight bulb cover
1. Headlight coupler
1. Headlight bulb
2. Headlight bulb holder
1
1
1
2
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Periodic maintenance an d a djustment
6-35
6
EAU58971
Replacin g an auxiliary lig ht
b ul b
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove the windshield by remov- ing the screws.
2. Remove the cover by pulling it outward.
3. Remove the panel by removing the screws and the quick fastener
screw. 4. Remove the headlight unit cover
by removing the bolts.
5. Remove the headlight unit bolts, then pull the headlight unit slightly
out, making sure that it remains
supported. NOTICE: Be careful
not to pull the hea dlig ht lea ds.
[ECA16811]
1. Windshield
2. Screw
1. Cover
1
22
1
1. Panel
2. Screw
3. Quick fastener screw
1. Headlight unit cover
2. Bolt
3
22
1
1
22
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Periodic maintenance an d a djustment
6-36
6
6. Remove the auxiliary light bulb socket (together with the bulb) by
turning the socket counterclock-
wise.
7. Remove the burnt-out bulb by pulling it out. 8. Insert a new bulb into the socket.
9. Install the socket (together with
the bulb) by pushing it in and turn-
ing it clockwise.
10. Install the headlight unit by install- ing the bolts, and then tightening
them to the specified torque.
11. Install the headlight unit cover by installing the bolts.
12. Install the panel by installing the screws and the quick fastener
screw.
13. Install the cover.
14. Install the windshield by installing the screws, and then tightening
them to the specified torque.
WARNING! A loose win dshield
1. Headlight unit
2. Headlight unit bolt
1. Headlight lead
1. Auxiliary light bulb socket
1
2
2
1
1
1. Auxiliary light bulb
Tightenin g torque:
Headlight unit bolt: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
1
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Periodic maintenance an d a djustment
6-37
6 coul
d cause an acci dent. Be
sure to ti ghten the screws to the
specifie d torque.
[EWA15511] EAU70570
Turn si
gnal li ght and b rake/tail
li g ht
This model is equipped with LED-type
turn signal lights and an LED-type
brake/tail light.
If a turn signal light or the brake/tail
light does not come on, have a
Yamaha dealer check it.
Ti ghtenin g torque:
Windshield screw: 0.5 N·m (0.05 kgf·m, 0.37 lb·ft)
UBP8E1E0.book Page 37 Friday, September 14, 2018 11:35 AM