air filter YAMAHA XT1200Z 2019 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-19
Handlebar switches.......................3-20
Clutch lever ...................................3-22
Shift pedal .....................................3-22
Brake lever ....................................3-23
Brake pedal ...................................3-24
ABS ...............................................3-24
Traction control system.................3-25
Fuel tank cap.................................3-27
Fuel................................................3-28
Fuel tank overflow hose ................3-29
Catalytic converter ........................3-30
Rider seat ......................................3-30
Adjusting the rider seat height ......3-31
Windshield.....................................3-33
Adjusting the front fork..................3-34
Adjusting the shock absorber assembly....................................3-36
Carriers..........................................3-37
Luggage strap holders ..................3-38
Auxiliary DC jack ...........................3-39
Sidestand ......................................3-40
Ignition circuit cut-off system........3-40
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3 Tips for reducing fuel
consumption................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing
cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil ...................................... 6-10
Why Yamalube .............................. 6-13
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch fluids .......................................... 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand ................................... 6-28
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Instrument and control functions
3-13
3
Elapsed time:
This timer shows the elapsed time
since the key was turned to “ON”. The
maximum time that can be shown is
99:59.
This timer automatically resets when
the key is turned to “OFF”.
TIP
There are also “TIME–2” and “TIME–3”
timer functions, but they cannot be set
to the information display pages. See
“Setting mode” on page 3-14 for more
information.
Air intake temperature:
This shows the temperature of the air
drawn into the air filter case. The dis-
play range is –9 °C to 93 °C in 1 °C in-
crements.
TIP

The displayed temperature may
vary from the actual ambient tem-
perature.
 The temperature reading may be
affected by engine heat when rid-
ing slowly (under 20 km/h [12
mi/h]) or when stopped at traffic
signals, etc.
Coolant temperature:
This shows the temperature of the
coolant. The coolant temperature will
vary with changes in the ambient tem-
perature and engine load.
If the message “Hi” flashes, stop the
vehicle, then stop the engine and let
the engine cool. (See page 6-41.)
TIP
The information display pages cannot
be rotated when the engine overheat
message “Hi” is flashing.
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheatin g.
Average fuel consumption:
This function calculates the average
fuel consumption since it was last re-
set. The average fuel consumption can
be displayed as “km/L”, “L/100km” or
“MPG”.
0:06
TIME TRIP
25
A.TEMP ˚C
Lo
C.TEMP˚C
GEAR
4
Hi
C.TEMP˚C
12.3
FUEL AVG km/L
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Periodic maintenance an d a djustment
6-4
6
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3 *Clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
4 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
5 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Tighten all spokes. At the initial interval and every
5000 km (3000 mi) thereafter
9 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√√√√
•

Moderately repack with lithium-
soap-based grease. Every 50000 km (30000 mi)
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-6
6
EAU72841
TIP
Air filter
 This model’s air filter uses a disposable oil-coated paper element, which
must be replaced. Do not clean with compressed air, doing so will only dam-
age it.
 The air filter element needs to be replaced more frequently if you often ride in
the rain or dusty areas.
Hydraulic brake and clutch service  Regularly check the brake fluid and clutch fluid reservoirs. Replenish as nec-
essary.
 Every two years replace the internal components of the brake master cylin-
ders and calipers as well as clutch master and release cylinders, and change
the brake and clutch fluids.
 Replace the brake and clutch hoses every four years or sooner if cracked or
damaged.
26 *Final gear oil • Check oil level and vehicle for
oil leakage. √√√√√
• Change. √√√
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
28 *Movin
g parts an d
cab les • Lubricate.
√√√√√
29 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-17
6 Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the ra diator cap when the en gine is
hot.
[EWA10382] EAU36765
Air filter element
The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
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10-1
10
Index
A
ABS ...................................................... 3-24
ABS warning light ................................... 3-4
Air filter element ................................... 6-17
Auxiliary DC jack .................................. 3-39
Auxiliary light bulb, replacing ............... 6-35
B
Battery .................................................. 6-30
Brake and clutch fluids, changing ........ 6-26
Brake and clutch levers, checking and
lubricating .......................................... 6-27
Brake and shift pedals, checking and
lubricating .......................................... 6-27
Brake fluid level, checking ................... 6-25
Brake lever ........................................... 3-23
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-24
C
Canister ................................................ 6-10
Care ........................................................ 7-1
Carriers ................................................. 3-37
Catalytic converter ............................... 3-30
Clutch lever ................................. 3-22, 6-22
Coolant ................................................. 6-16
Cowlings, removing and installing ......... 6-7
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-21
Cruise control system ............................ 3-6
D
Data recording, vehicle .......................... 9-3
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-20
D-mode (drive mode) ........................... 3-19
E
Engine break-in ...................................... 5-5
Engine idling speed, checking ............. 6-18
Engine oil .............................................. 6-10
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-4
F
Final gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-24
Front fork, adjusting ............................. 3-34
Front fork, checking ............................. 6-29
Fuel....................................................... 3-28
Fuel consumption, tips for reducing ...... 5-4
Fuel tank cap........................................ 3-27
Fuel tank overflow hose ....................... 3-29
Fuses, replacing ................................... 6-32
H
Handlebar switches .............................. 3-20
Hazard switch ....................................... 3-20
Headlight bulb, replacing ...................... 6-33
High beam indicator light........................ 3-3
Horn switch........................................... 3-20
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-40
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights .......... 3-3
L
License plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-38
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-21
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-9
N
Neutral indicator light.............................. 3-3
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-6
Part locations .......................................... 2-1
R
Rider seat.............................................. 3-30
Rider seat height, adjusting .................. 3-31
S
Safety information................................... 1-1
Select switch ........................................ 3-21
Shifting .................................................... 5-3
Shift pedal............................................. 3-22
Shock absorber assembly, adjusting ... 3-36
Sidestand .............................................. 3-40
Sidestand, checking and lubricating .... 6-28
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-20
Storage ................................................... 7-4
Supporting the motorcycle ................... 6-39
Swingarm pivots, lubricating ................ 6-28
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