oil YAMAHA XT1200Z 2019 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-19
Handlebar switches.......................3-20
Clutch lever ...................................3-22
Shift pedal .....................................3-22
Brake lever ....................................3-23
Brake pedal ...................................3-24
ABS ...............................................3-24
Traction control system.................3-25
Fuel tank cap.................................3-27
Fuel................................................3-28
Fuel tank overflow hose ................3-29
Catalytic converter ........................3-30
Rider seat ......................................3-30
Adjusting the rider seat height ......3-31
Windshield.....................................3-33
Adjusting the front fork..................3-34
Adjusting the shock absorber assembly....................................3-36
Carriers..........................................3-37
Luggage strap holders ..................3-38
Auxiliary DC jack ...........................3-39
Sidestand ......................................3-40
Ignition circuit cut-off system........3-40
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3 Tips for reducing fuel
consumption................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing
cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil ...................................... 6-10
Why Yamalube .............................. 6-13
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch fluids .......................................... 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand ................................... 6-28
UBP8E1E0.book Page 1 Friday, September 14, 2018 11:35 AM

Description
2-1
2
EAU63371
Left view
356
7891011
41,2
1213
1. Rebound damping force adjuster (page 3-34)
2. Spring preload adjuster (page 3-34)
3. Fuel tank cap (page 3-27)
4. Seat lock (page 3-30)
5. Carrier (page 3-37)
6. Final gear oil filler bolt (page 6-14)
7. Final gear oil drain bolt (page 6-14)
8. Coolant reservoir (page 6-16)
9. Shift pedal (page 3-22)
10.Engine oil drain bolt (oil tank) (page 6-10)
11.Engine oil drain bolt (crankcase) (page 6-10)
12.Engine oil filter cartridge (page 6-10)
13.Compression damping force adjuster (page 3-34)
UBP8E1E0.book Page 1 Friday, September 14, 2018 11:35 AM

Description
2-2
2
EAU63391
Right view
1
4
58967
23
1. Rear brake fluid reservoir (page 6-25)
2. Spring preload adjuster (page 3-36)
3. Fuses (page 6-32)
4. Tool kit (page 6-2)
5. Battery (page 6-30)
6. Engine oil filler cap (page 6-10)
7. Engine oil level check window (page 6-10)
8. Brake pedal (page 3-24)
9. Rebound damping force adjuster (page 3-36)
UBP8E1E0.book Page 2 Friday, September 14, 2018 11:35 AM

Instrument and control functions
3-3
3
To unlock the steering
From the “LOCK” position, push the
key and turn it to “OFF”.
EAU59680 (Parkin
g)
The hazard lights and turn signal lights
can be turned on, but all other electri-
cal systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA20760
Usin g the hazar d o r t u r n s i gnal li ghts
for an exten ded len gth of time may
cause the battery to d ischarge.
EAU4939G
In dicator li ghts an d warnin g
lig hts
EAU11032Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11061Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
1. Push.
2. Turn.
12
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. Oil level warning light “ ”
4. Engine trouble warning light “ ”
5. Anti-lock Brake System (ABS) warning light “ ”
6. Traction control system indicator light “ ”
7. Cruise control indicator lights “ ” “SET”
8. High beam indicator light “ ”
9. Neutral indicator light “ ”
10.Immobilizer system indicator light “ ”
GEARN25A.TEMP ˚C
LoC.TEMP˚C
0:00TIME TRIP
345687910
12
ABS
UBP8E1E0.book Page 3 Friday, September 14, 2018 11:35 AM

Instrument and control functions
3-4
3
EAU11259Oil level warnin g li ght “ ”
This warning light comes on when the
engine oil level is low. To prevent en-
gine damage, replenish the engine oil
as soon as possible.
Even if the oil level is sufficient, the
warning light may flicker when riding
on a slope or during sudden accelera-
tion or deceleration, but this is not a
malfunction. If a problem is detected in
the oil level detection circuit, the oil lev-
el warning light will flash repeatedly. If
this occurs, have a Yamaha dealer
check the vehicle.
TIP
When the vehicle is turned on, the light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on after con-
firming that the oil level is correct (see
page 6-10), have a Yamaha dealer
check the vehicle.
EAU58402Cruise control in dicator li ghts “ ”
an d “SET”
These indicator lights come on when
the cruise control system is activated.
(See page 3-6.)
TIP
When the vehicle is turned on, these
lights should come on for a few sec-
onds and then go off. If the lights do
not come on, have a Yamaha dealer
check the vehicle.
EAU73172En gine trou ble warnin g lig ht “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system.
TIP
When the vehicle is turned on, the light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU69892ABS warnin g li ght “ ”
This warning light comes on when the
vehicle is first turned on, and goes off
after starting riding. If the warning light
comes on while riding, the anti-lock
brake system may not work correctly.
(See page 3-24.)
TIP
If the light does not come at all, or if the
light does not go off after traveling 10
km/h (6 mi/h), have a Yamaha dealer
check the vehicle.
WARNING
EWA16041
If the ABS warnin g li ght does not go
off after travelin g at a speed of 10
km/h (6 mi/h) or hi gher, or if the
warnin g li ght comes on or flashes
while ri din g, the b rake system re-
verts to conventional brakin g. If ei-
ther of the ab ove occurs, or if the
warnin g li ght does not come on at
all, use extra caution to avoi d possi-
b le wheel lock durin g emer gency
ABS
UBP8E1E0.book Page 4 Friday, September 14, 2018 11:35 AM

Instrument and control functions
3-15
3
Push and hold the menu switch
“MENU” for 2 seconds to enter the set-
ting mode. To exit the setting mode
and return to the normal display, push
and hold the menu switch “MENU”
again for 2 seconds.
Resetting the maintenance intervals
1. Use the select switch to highlight
“Maintenance”. 2. Push the menu switch “MENU”,
and then push the “RESET” but-
ton to select the item to reset.
3. While the selected item is flashing, push and hold the “RESET” but-
ton for 2 seconds.
4. Push the menu switch “MENU” to return to the setting mode main
screen.
Checking and resetting “TIME–2” and
“TIME–3”
1. Use the select switch to highlight “Time Trip”.
Display Description
Check and reset the “OIL”
oil change interval (dis-
tance traveled since last
oil change), and the
“FREE-1” and “FREE-2”
maintenance intervals.
Check and reset the
“TIME–2” and “TIME–3”
timers. These timers show
the total elapsed time that
the key has been in the
“ON” position. When the
key is turned to “OFF”,
these timers stop counting
but are not reset. The
maximum time that can be
shown is 99:59.
When the time trips ex-
ceed 99:59, they will reset
and continue counting.
Switch the multi-function
meter distance units be-
tween kilometers and
miles. When kilometers are
selected, the fuel con-
sumption units can be
switched between
“L/100km” and “km/L”.
Arrange the items shown
in the 3 information display
pages.
Adjust the brightness of
the multi-function meter
unit.
Set the clock. The clock
displays time in 12-hour
format.
Reset all items, except the
odometer and the clock.
Maintenance
Time Trip
Unit
Display
Brightness
Clock
All Reset
MENU
Maintenance
Time Trip
Unit
Display
Brightness
Clock
All Reset
20
OIL km
10
FREE-1km
10
FREE-2km
Maintenance
UBP8E1E0.book Page 15 Friday, September 14, 2018 11:35 AM

For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 3-28,
3-29
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-16
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Clutch • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check hydraulic system for leakage. 6-22
UBP8E1E0.book Page 1 Friday, September 14, 2018 11:35 AM

Operation and important ri din g points
5-2
5
EAU54174
Startin g the eng ine
In order for the ignition circuit cut-off
system (page 3-40) to enable starting,
one of the following conditions must be
met:
 the transmission is in neutral.
 the clutch lever is pulled and the
sidestand up.
To start the engine
1. Turn the main switch to “ON” and set the engine stop switch to “ ”.
2. Confirm the following lights come on for a few seconds, and then go
off. Oil level warning light
 Engine trouble warning light
 TCS indicator light
 Cruise control indicator lights
 Immobilizer system indicator
light
 ABS warning light
 Neutral indicator light
TIP
The ABS warning light should go
off when the vehicle reaches a
traveling speed of 10 km/h (6
mi/h).
 The neutral indicator light should
be on when the transmission is in
neutral.
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as descri bed a bove, have a
Yamaha dealer check the vehicle.
3. Shift the transmission into neutral.
4. Push the start switch, and release
it when the engine starts. If the engine does not start within
5 seconds of pressing the start
switch, wait 10 seconds before
pressing the switch again to allow
the battery voltage to restore.
NOTICE
ECA11043
For maximum en
gine life, never ac-
celerate har d when the en gine is
col d!
UBP8E1E0.book Page 2 Friday, September 14, 2018 11:35 AM

Operation and important rid ing points
5-5
5
EAU16842
En gine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU58991
0–1000 km (0–600 mi)
Avoid prolonged operation above 3900
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil an d
final gear oil must be chan ged , an d
the oil filter cartri dge or element re-
place d.
[ECA10333]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 4700
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA23060
 Keep the en gine spee d out of
the tachometer hi gh-r/min
zone. 
If any en gine trou ble shoul d oc-
cur durin g the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
UBP8E1E0.book Page 5 Friday, September 14, 2018 11:35 AM

Periodic maintenance an d a djustment
6-5
6
13 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
14 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
15 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
20 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
21 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
22 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
23 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
24 En
gine oil filter
cartri dge • Replace.
√√√
25 *Co

olin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UBP8E1E0.book Page 5 Friday, September 14, 2018 11:35 AM