oil YAMAHA XT1200ZE 2015 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Cruise control system..................... 3-7
Multi-function meter unit .............. 3-10
D-mode (drive mode).................... 3-24
Handlebar switches ...................... 3-24
Clutch lever .................................. 3-26
Shift pedal .................................... 3-27
Brake lever.................................... 3-27
Brake pedal .................................. 3-28
ABS .............................................. 3-28
Traction control system ................ 3-29
Fuel tank cap ................................ 3-31
Fuel ............................................... 3-32
Fuel tank breather hose and
overflow hose ............................ 3-33
Catalytic converter ....................... 3-33
Rider seat ..................................... 3-34
Adjusting the rider seat height...... 3-35
Windshield .................................... 3-36 Adjusting the front and rear
suspension ................................ 3-37
Carriers.......................................... 3-42
Luggage strap holders .................. 3-42
Sidestand ...................................... 3-43
Ignition circuit cut-off system ....... 3-43
Auxiliary DC jack ........................... 3-45
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing cowlings... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Final gear oil .................................. 6-14 Coolant ......................................... 6-15
Air filter element ............................ 6-17
Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free
play ............................................ 6-17
Valve clearance............................. 6-18
Tires .............................................. 6-18
Spoke wheels ............................... 6-20
Clutch lever................................... 6-21
Checking the brake lever free play ............................................ 6-21
Brake light switches ..................... 6-22
Checking the front and rear brake pads .......................................... 6-22
Checking the brake fluid level ...... 6-23
Changing the brake and clutch fluids .......................................... 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the brake and shift pedals............... 6-25
Checking and lubricating the
brake and clutch levers ............. 6-25
Checking and lubricating the centerstand and sidestand........ 6-26
Lubricating the swingarm pivots......................................... 6-27
Checking the front fork ................. 6-27
Checking the steering................... 6-28
Checking the wheel bearings ....... 6-28U2KBE1E0.book Page 1 Monday, August 18, 2014 9:42 AM

DESCRIPTION
2-1
2
EAU10411
Left view
1
234
5
6
7
8
9
10
1. Fuel tank cap (page 3-31)
2. Seat lock (page 3-34)
3. Carrier (page 3-42)
4. Final gear oil filler bolt (page 6-14)
5. Final gear oil drain bolt (page 6-14)
6. Coolant reservoir (page 6-15)
7. Shift pedal (page 3-27)
8. Engine oil drain bolt (oil tank) (page 6-11) 9. Engine oil drain bolt (crankcase) (page 6-11)
10.Engine oil filter cartridge (page 6-11)
U2KBE1E0.book Page 1 Monday, August 18, 2014 9:42 AM

DESCRIPTION
2-2
2
EAU10421
Right view
1
5
6
9
7
8
2
3
4
1. Rear brake fluid reservoir (page 6-23)
2. Electronically adjustable suspension system (page 3-37)
3. Fuses (page 6-30)
4. Fuse box (page 6-30)
5. Owner’s tool kit (page 6-2)
6. Battery (page 6-28)
7. Engine oil filler cap (page 6-11)
8. Engine oil level check window (page 6-11) 9. Brake pedal (page 3-28)U2KBE1E0.book Page 2 Monday, August 18, 2014 9:42 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU49397
Indicator lig hts and warning
lig hts
EAU11031
Turn si gnal in dicator li ghts “ ”
an d“”
The corresponding indicator light
flashes when the turn signal switch is
pushed to the left or right.
EAU11061
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11255
Oil level warnin g lig ht “ ”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off. If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
TIP
Even if the oil level is sufficient, the
warning light may flicker when rid-
ing on a slope or during sudden
acceleration or deceleration, but
this is not a malfunction.
 This model is also equipped with a
self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detec-
tion circuit, the following cycle will
be repeated until the malfunction
is corrected: The oil level warning
light will flash ten times, then go
off for 2.5 seconds. If this occurs,
have a Yamaha dealer check the
vehicle.
EAU58400
Cruise control in dicator li ghts
These indicator lights come on when
the cruise control system is activated.
See page 3-7 for a detailed explanation
of the function of these indicator lights.
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. Electronically adjustable suspension sys- tem warning light “ ”
4. Oil level warning light “ ”
5. Engine trouble warning light “ ”
6. Anti-lock Brake System (ABS) warning light “ ”
7. Traction control system indicator/warning light “TCS”
8. Cruise control indicator lights
9. High beam indicator light “ ”
10.Neutral indicator light “ ”
11.Immobilizer system indicator light “ ”
GEARN
25
A.TEMP ˚C
Lo
C.TEMP˚C
0:00
TIME TRIP34567
9
8
1011
1
2
ABS
U2KBE1E0.book Page 4 Monday, August 18, 2014 9:42 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-17
3
TIPAfter resetting the average fuel con-
sumption display, “_ _._” will be shown
for that display until the vehicle has
traveled 1 km (0.6 mi).NOTICE
ECA15474
If there is a malfunction, “– –.–” will
be continuously displaye d. Have a
Yamaha dealer check the vehicle.Instantaneous fuel consumption dis-play:The instantaneous fuel consumption
display modes “km/L”, “L/100km” or
“MPG” (for the UK only) show the fuel
consumption under the current riding
conditions.
 The “km/L” display shows the dis-
tance that can be traveled on 1.0 L
of fuel. 
The “L/100km” display shows the
amount of fuel necessary to travel
100 km.
 For the UK only: The “MPG” dis-
play shows the distance that can
be traveled on 1.0 Imp.gal of fuel.
TIPIf traveling at speeds under 10 km/h (6
mi/h), “_ _._” will be displayed.NOTICE
ECA15474
If there is a malfunction, “– –.–” will
be continuously displaye d. Have a
Yamaha dealer check the vehicle.Setting mode
TIP The transmission must be in neu-
tral and the vehicle must be
stopped to change settings in this
mode.
 Shifting the transmission into gear
and starting off, or turning the key
to “OFF”, saves all settings made,
then exits the setting mode.Push and hold the menu switch
“MENU” for at least 2 seconds to enter
the setting mode. To exit the setting
mode and return to the normal display,
push and hold the menu switch
“MENU” again for at least 2 seconds.
12.3
CRNT FUEL km/L
1. Setting mode display
MENUGrip WarmerMaintenanceTime TripUnitDisplayBrightnessClock
1
Display Description
This function allows you to
set the low, middle, and
high settings to 10 tem-
perature levels.
This function allows you to
check and reset the “OIL”
oil change interval (dis-
tance traveled), and the
“FREE-1” and “FREE-2”
maintenance intervals.Grip WarmerMaintenance
U2KBE1E0.book Page 17 Monday, August 18, 2014 9:42 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-19
34. Use the select switch to highlight
“Middle” or “Low”, and then
change the setting using the same
procedure that was used for the
high setting.
5. When you are finished changing the settings, use the select switch
to highlight “ ”, and then push the
menu switch “MENU” to return to
the setting mode menu.
TIPThe setting can be set to 10 tempera-
ture levels.Resetting the maintenance counters1. Use the select switch to highlight“Maintenance”. 2. Push the menu switch “MENU”,
and then push the “RESET” but-
ton to select the item to reset.
3. While the selected item is flashing, push the “RESET” button for at
least 2 seconds.
4. Push the menu switch “MENU” to return to the setting mode menu. Checking and resetting “TIME–2” and
“TIME–3”1. Use the select switch to highlight
“Time Trip”.
2. Push the menu switch “MENU” to display “TIME–2” and “TIME–3”.
To reset a time trip, push the “RE-
SET” button to select the item to
reset.
Grip WarmerHig
h
10
Middle
5
Low
1
MENUGrip WarmerMaintenanceTime TripUnitDisplayBrightnessClock
20
OIL km
10
FREE-1km
10
FREE-2kmMaintenance
MENUGrip WarmerMaintenanceTime TripUnitDisplayBrightnessClockTIME-2
0:07
TIME-3
0:07
Time Trip
U2KBE1E0.book Page 19 Monday, August 18, 2014 9:42 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-32, 3-33
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-15
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-22, 6-23
U2KBE1E0.book Page 1 Monday, August 18, 2014 9:42 AM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU48712
TIPThis model is equipped with:  a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the display will indicate error
code 30, but this is not a malfunc-
tion. Turn the key to “OFF” and
then to “ON” to clear the error
code. Failing to do so will prevent
the engine from starting even
though the engine will crank when
pushing the start switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
EAU58240
Startin g the en gineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-43 for more informa-
tion.
1. Turn the key to “ON” and make sure that the start/engine stop
switch is set to “ ”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off. Oil level warning light
 Engine trouble warning light
 Traction control system indi-
cator/warning light
 Cruise control indicator lights
 Electronically adjustable sus-
pension system warning light
 Immobilizer system indicator
light
U2KBE1E0.book Page 1 Monday, August 18, 2014 9:42 AM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
NOTICE
ECA10261
Even with the transmission in
the neutral position, do not
coast for lon g perio ds of time
with the en gine off, an d d o not
tow the motorcycle for lon g d is-
tances. The transmission is
properly lu bricate d only when
the en gine is runnin g. Ina de-
quate lu brication may damag e
the transmission.
 Always use the clutch while
chan gin g g ears to avoi d d am-
a g in g the en gine, transmission,
an d d rive train, which are not
d esi gne d to withstan d the
shock of force d shiftin g.
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU58990
0–1000 km (0–600 mi)
Avoid prolonged operation above 3900
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil an d
final gear oil must b e changed , an d
the oil filter cartri dge or element re-
placed .
[ECA10333]
U2KBE1E0.book Page 3 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
10*Swin garm • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
11 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
13 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
14 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
15 Clutch lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
16 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation. √√√√√√
19 *Front fork • Check operation and for oil leak-
age. √√√√
20 *Shock a
bsor ber as-
sem bly • Check operation and shock ab-
sorber for oil leakage. √√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km


(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U2KBE1E0.book Page 5 Monday, August 18, 2014 9:42 AM