YAMAHA XT1200ZE 2017 Workshop Manual

Instrument and control functions
3-37
3
EAU55424
A djustin g the front an d rear
suspension
This model is equipped with an elec-
tronically adjustable suspension sys-
tem. The preload of the rear shock
absorber and the damping forces of
both the front fork and rear shock ab-
sorber can be adjusted.
WARNING
EWA12423
Be sure to stop the vehicle before
makin g any settin g chan ges to the
multi-function meter unit. Chang ing
settin gs while ri din g can d istract the
operator an d increase the risk of an
acci dent.
Preloa d
When riding with luggage or a passen-
ger, use the preload adjusting function
to adjust the suspension system to
match the load. There are 4 preload
settings.
TIP
 The preload adjusting function will
appear only when the engine is
running.
 Changing the preload setting will
also adjust the front and rear sus-
pension damping forces accord-
ingly. See “Damping force” on
page 3-39 for more information.
 About cold temperature opera-
tion:
• When using the preload adjust- ing function, there should be no
weight on the vehicle.
• When using the preload adjust- ing function at ambient temper-
atures near or below 0 °C (32
°F), to protect the preload ad- justing function motor, the elec-
tronically adjustable suspension
system warning light may come
on.
• The suspension will still operate as normal, only the preload ad-
justing function cannot be used.
• To reset the electronically ad- justable suspension system
warning light, wait approximate-
ly 6 minutes and then turn the
key to “OFF” or immediately
turn the key to “OFF” and then
wait 6 minutes.
• If the electronically adjustable suspension system warning
light remains on, have a
Yamaha dealer check the sus- pension system.
To adjust the preload
1. Turn the key to “ON”, start the en- gine, and then shift the transmis-
sion into neutral.
2. Push the menu switch “MENU” to switch the function display to the
preload adjusting function.
1. Function display
2. Preload adjusting function
3. Preload setting pictogram
GEAR
N
1
3
2
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Instrument and control functions
3-38
3
3. Use the select switch to select thedesired preload setting pictogram.
Select the suitable setting from
the following 4 pictograms ac-
cording to your load condition.
While the preload is being adjust-
ed, the information display will
show a group of dots moving in a
circle. Once the selected picto-
gram returns, the preload adjust-
ment is complete. While the preload is being adjusted,
the information display may change as
follows.
 If the key is turned to “OFF” or the
engine is stopped while the pre-
load is being set, the following
preload setting pictogram will
flash to alert you that the current
preload setting does not match
the pictogram. If this occurs, ad-
just the preload again.
 If the vehicle starts moving, the
following preload setting picto-
gram will flash to alert you that the
current preload setting does not
match the pictogram. If this oc-
curs, stop the vehicle and adjust
the preload again.1. Menu switch “MENU”
2. Select switch “ / ”
1. Solo riding
2. Solo riding and luggage
3. Passenger riding
4. Passenger riding and luggage
1
2
12
34
GEAR
N
GEAR
N
GEAR
N
GEAR
N
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Instrument and control functions
3-39
3
 If the preload is adjusted repeat-
edly, the preload setting picto-
gram will flash 4 times and the
preload cannot be adjusted. Wait
approximately 6 minutes for the
preload adjusting function motor
to cool down, and then try adjust-
ing the preload again.
Dampin g force
Within each preload setting there are 3
damping force settings: “HARD”
(hard), “STD” (standard) and “SOFT”
(soft). When the preload setting is
changed, the damping force settings
will change accordingly. (The electron-
ically adjustable suspension system
will automatically adjust to the damp-
ing force settings last set for that pre-
load setting.) To further finely adjust
the damping force, each damping for-
ce setting can be set to 7 different lev-
els.
TIP
If the preload setting was not complet-
ed correctly:  The damping force setting and
setting level will flash 4 times and
cannot be adjusted if you try to
adjust them while the vehicle is
stopped.
 The preload setting pictogram will
flash and the damping force can-
not be adjusted if you try to adjust
it while the vehicle is moving.
Be sure that the preload has been set
correctly before adjusting the damping
force.
To adjust the damping force and
damping force setting level
1. Turn the key to “ON”.
2. Push the menu switch “MENU” to switch the function display to the
damping force adjusting function.
GEAR
1
HARD+3
GEAR
N
GEAR
N
GEAR
N
1. Damping force setting
2. Damping force setting level
GEAR
N
HARD+3
2
1
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Instrument and control functions
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3
3. Use the select switch to select“HARD”, “STD” or “SOFT”.
4. Push the menu switch “MENU”.
5. Use the select switch to select the desired level for the damping for-
ce setting.
TIP
The damping force setting can be set to
7 levels (+3, +2, +1, 0, –1, –2 and –3).
“+3” is the hardest level and “–3” is the
softest level.
6. Push the menu switch “MENU”.
If the vehicle moves while you are ad-
justing the damping force, the informa-
tion display will change to the display
mode.
WARNING
EWA16421
The rear shock ab sorber assem bly
contains hi ghly pressurize d nitro gen
g as. Read and un derstan d the fol-
lowin g information before han dlin g
the shock a bsor ber assem bly.
 Do not tamper with or attempt
to open the cylind er assembly.
 Do not su bject the shock a b-
sor ber assem bly to an open
flame or other hi gh heat source.
This may cause the unit to ex-
plo de due to excessive g as
pressure.
1. Function display
2. Damping force adjusting function
1. Damping force setting
1. Damping force setting level
GEAR
N
STD 0
1
2
GEAR
N
HARD 01
GEAR
N
HARD
+31
1. Damping force adjusting function
2. Damping force setting
3. Preload setting pictogram
GEAR
N
HARD+3
GEAR
1
HARD+3
1
2
3
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Instrument and control functions
3-41
3

Do not deform or damag e the
cylin der in any way. Cylin der
d amag e will result in poor
d ampin g performance.
 Do not d ispose of a damag ed or
worn-out shock a bsor ber as-
sem bly yourself. Take the shock
a b sor ber assem bly to a Yamaha
d ealer for any service.
EAU49704
Carriers
This motorcycle is equipped with a
standard carrier, and with an additional
carrier located under the passenger
seat. This additional carrier extends the
loading surface and the loading capac-
ity of the standard carrier.
To use the additional carrier, consult a
Yamaha dealer.
Stan dar d carrier
A dditional carrier
WARNING
EWA15483
 Do not exceed the maximum
loa d of 204 k g (450 l b) for the ve-
hicle.
 Do not sit on an d never ri de with
a passen ger on the stan dar d or
a dd itional carrier.
1. Standard carrier
1. Additional carrier
1
1
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Instrument and control functions
3-42
3 
Do not exceed the standar d car-
rier capacity of 5.0 k g (11 lb ).
 Do not exceed the additional
carrier capacity of 5.0 k g (11 l b).
NOTICE
ECA16822
Do not lift the vehicle by either carri-
er.
EAU49491
Lugg ag e strap hol ders
There are four luggage strap holders
below the passenger seat.
1. Luggage strap holder
1
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Instrument and control functions
3-43
3
EAU15306
Si destan d
The sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not be ri dden with
the si destan d d own, or if the si de-
stan d cannot b e properly move d up
(or does not stay up), otherwise the
si destan d coul d contact the g round
an d d istract the operator, resultin g
in a possib le loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raising the sidestan d b e-
fore startin g off. Therefore, check
this system re gularly an d have a
Yamaha dealer repair it if it does not
function properly.
EAU63430
I g nition circuit cut-off system
The ignition circuit cut-off system
(comprising the sidestand switch,
clutch switch and neutral switch) has
the following functions.
 It prevents starting when the
transmission is in gear and the
sidestand is up, but the clutch le-
ver is not pulled.
 It prevents starting when the
transmission is in gear and the
clutch lever is pulled, but the side-
stand is still down.
 It cuts the running engine when
the transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.
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Instrument and control functions
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3
With the engine turned off:
1. Move the sidestand down.
2.
Make sure that the start/engine stop
switch is set to “ ”.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5.
Push the “ ” side of the start/engine
stop switch.
Does the engine start?
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12.
Push the “ ” side of the
start/engine stop switch.
Does the engine start?
The system is OK. The motorcycle can
be ridden.
The neutral switch may not be working
correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The sidestand switch may not be
working correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The clutch switch may not be working
correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
WARNING
The vehicle must be placed on the centerstand during this inspection.
If a malfunction is noted, have a Yamaha dealer check the system
before riding.
YES NO
YESNO
YESNO
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Instrument and control functions
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3
EAU49453
Auxiliary DC jack
WARNING
EWA14361
To prevent electrical shock or short-
circuiting , make sure that the cap is
installe d when the auxiliary DC jack
is not bein g use d.
NOTICE
ECA15432
The accessory connecte d to the
auxiliary DC jack shoul d not b e used
with the en gine turne d off, an d the
loa d must never exceed 30 W (2.5 A),
otherwise the fuse may blow or the
b attery may d ischarge.
This vehicle is equipped with an auxil-
iary DC jack.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
key is in the “ON” position and should
only be used when the engine is run-
ning.
To use the auxiliary DC jack
1. Turn the key to “OFF”.
2. Remove the auxiliary DC jack cap.
3. Turn the accessory off.
4. Insert the accessory plug into the auxiliary DC jack. 5. Turn the key to “ON”, and then
start the engine. (See page 5-2.)
6. Turn the accessory on.
1. Auxiliary DC jack cap
1
1. Auxiliary DC jack
1
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for
obstructions, cracks or damage, and check hose con-
nections. 3-30,
3-32
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-16
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Clutch • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check hydraulic system for leakage. 6-22
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