fuse YAMAHA XT660Z 2013 Owners Manual

SAFETY INFORMATION .....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Multi-function display .......................3-6
Anti-theft alarm (optional) .................3-9
Handlebar switches ..........................3-9
Pass switch ....................................3-10
Dimmer switch ...............................3-10
Horn switch ...................................3-10
Turn signal switch ..........................3-10
Hazard switch ................................3-10
Engine stop switch ........................3-10
Start switch ....................................3-10
Clutch lever .....................................3-11
Shift pedal.......................................3-11
Brake lever ......................................3-11
Brake pedal.....................................3-12
ABS (for ABS models) ....................3-12
Fuel tank cap ..................................3-13
Fuel .................................................3-14
Fuel tank breather/overflow
hose .............................................3-15
Catalytic converters ........................3-16Seat.................................................3-16
Adjusting the front fork ...................3-17
Adjusting the shock absorber
assembly .....................................3-18
Sidestand ........................................3-19
Ignition circuit cut-off system .........3-20
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Shifting ..............................................5-2
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance chart for
the emission control system .........6-3
General maintenance and
lubrication chart ............................6-4
Removing and installing panels........6-8
Checking the spark plug ..................6-9
Engine oil and oil filter element ......6-11
Coolant ...........................................6-14Replacing the air filter element
and cleaning the check hose ......6-15
Checking the engine idling speed ..6-16
Checking the throttle cable free
play ..............................................6-17
Valve clearance ...............................6-17
Tires ................................................6-17
Spoke wheels .................................6-19
Adjusting the clutch lever free
play ..............................................6-20
Checking the front and rear brake
pads.............................................6-21
Checking the brake fluid level ........6-21
Drive chain slack.............................6-23
Cleaning and lubricating the
drive chain ...................................6-24
Checking and lubricating the
cables ..........................................6-25
Checking and lubricating the
brake and clutch levers ...............6-25
Checking and lubricating the
brake pedal .................................6-26
Checking and lubricating the
sidestand .....................................6-26
Lubricating the rear suspension .....6-27
Lubricating the swingarm pivots ....6-27
Checking the front fork ...................6-27
Checking the steering.....................6-28
Checking the wheel bearings .........6-29
Battery ............................................6-29
Replacing the fuses ........................6-31
Replacing a headlight bulb .............6-32
TABLE OF CONTENTS

EAU32220
Left view
XT660Z
DESCRIPTION
2-1
2
1. Idle adjusting screw (page 6-16)
2. Owner’s tool kit (page 6-1)
3. Air filter element (page 6-15)
4. Fuse box 1 (page 6-31)
5. Seat lock (page 3-16)
6. Shock absorber assembly spring preload adjusting ring (page 3-18)
7. Shift pedal (page 3-11)
8. Engine oil drain bolt (crankcase) (page 6-11)9. Engine oil drain bolt (oil tank) (page 6-11)

XT660ZA
DESCRIPTION
2-2
2
1. Main fuse (page 6-31)
2. Fuse box 1 (page 6-31)
3. Idle adjusting screw (page 6-16)
4. Fuse box 2 (page 6-31)
5. Fuse box 2 (page 6-31)
6. Seat lock (page 3-16)
7. Shock absorber assembly spring preload adjusting ring (page 3-18)
8. Shift pedal (page 3-11)9. Engine oil drain bolt (crankcase) (page 6-11)
10. Engine oil drain bolt (oil tank) (page 6-11)
11. Front wheel hub

EAU32230
Right view
XT660Z
DESCRIPTION
2-3
2
10. Grab bar
11. Main fuse (page 6-31)
12. Battery (page 6-29)
13. Rear brake fluid reservoir (page 6-21)
14. Coolant reservoir (page 6-14)
15. Front brake fluid reservoir (page 6-21)
16. Coolant drain bolt
17. Engine oil filter element (page 6-11)18. Brake pedal (page 3-12)

XT660ZA
DESCRIPTION
2-4
2
12. Rear brake fluid reservoir (page 6-21)
13. Fuse box 2 (page 6-31)
14. Owner’s tool kit (page 6-1)
15. Coolant reservoir (page 6-14)
16. Battery (page 6-29)
17. Front brake fluid reservoir (page 6-21)
18. Coolant drain bolt
19. Engine oil filter element (page 6-11)20. Brake pedal (page 3-12)
21. Rear wheel hub

EAUS1930
Replacing the fuses
To replace the fuses (XT660Z):
The main fuse and fuse box 1 (for
individual circuits) are located under
the seat. (See page 3-16).
1. Main fuse
2. Spare main fuse1. Fuse box 1
2. Parking lighting fuse
3. Signaling system fuse
4. Headlight fuse
5. Ignition fuse
6. ECU fuse
7. Radiator fan fuse
8. Backup fuse
9. Spare fuseTo replace the fuses (XT660ZA):
The main fuse and fuse box 1 (for
ABS model only),which are in a diffe-
rent and hard-to-reach location, must
be replaced by a Yamaha dealer.
Fuse box 2 (for ABS model only) and
fuse box 3 (for individual circuits) are
located under the seat. (See page
3-16).
To access fuse box 2, pull it upward
and then open it.
1. Fuse box 2
2. ABS control unit fuse
3. Spare fuse
4. Fuse box 3
5. Parking lighting fuse
6. Signaling system fuse
7. Headlight fuse
8. Ignition fuse
9. ECU fuse
10. Radiator fan fuse
11. Backup fuse
12. Spare fuse
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher ampera-
ge rating than recommended
to avoid causing extensive
damage to the electrical sys-
tem and possibly a fire.
[EWA15131]
PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6

3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUB1581
Replacing a headlight bulb
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
ECA10650
Take care not to damage the follo-
wing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise the
transparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affec-
ted. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thin-
ner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Headlight bulb cover
1. Remove the headlight bulb cover,
and then disconnect the head-
light coupler.
1. Headlight coupler
2. Headlight bulb holder
3. Headlight bulb
NOTICE
Specified fuses:
Main fuse:
30.0 A
Parking lighting fuse:
10.0 A
Signaling system fuse:
10.0 A
Headlight fuse:
20.0 A
Ignition fuse:
10.0 A
Fuel injection system fuse:
10.0 A
Radiator fan fuse:
7.5 A
Backup fuse:
10.0 A
ABS motor fuse (for ABS model):
30.0 A
ABS solenoid fuse (for ABS
model):
20.0 A
ABS control unit fuse (for ABS
model):
5.0 A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6

Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
XT660Z 210.0 mm (8.26 in)
XT660ZA 160.0 mm (6.30 in)
Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
XT660Z 200.0 mm (7.87 in)
XT660ZA 145.0 mm (5.71 in)
Electrical system:Ignition system:
TCI
Charging system:
AC magneto
Battery:Model:
GT9B-4
Voltage, capacity:
12 V, 8.0 Ah
Headlight:Bulb type:
Halogen bulb
Bulb voltage, wattage x quantity:Low beam headlight:
12 V, 55.0 W x 1
High beam headlight:
12 V, 55.0 W x 1
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W x 2
Rear turn signal light:
12 V, 10.0 W x 2
Auxiliary light:
12 V, 5.0 W x 2
Meter lighting:
LED (backlight)
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light (for ABS models):
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
7.5 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse (for ABS models):
5.0 A
ABS motor fuse (for ABS models):
30.0 A
ABS solenoid fuse (for ABS models):
20.0 A
SPECIFICATIONS
8-3
8

INDEX
AABS (for ABS models)..............................3-12
ABS warning light (for ABS models) ..........3-5
Air filter element and check hose, replacing
and cleaning ..........................................6-15
Anti-theft alarm (optional) ..........................3-9
Auxiliary light bulb, replacing ...................6-34
BBattery......................................................6-29
Brake and clutch levers, checking and
lubricating ..............................................6-25
Brake fluid level, checking .......................6-21
Brake lever ...............................................3-11
Brake pedal ..............................................3-12
Brake pedal, checking and lubricating ....6-26
CCables, checking and lubricating ............6-25
Care............................................................7-1
Catalytic converters .................................3-16
Clutch lever ..............................................3-11
Clutch lever free play, adjusting...............6-20
Coolant.....................................................6-14
Coolant temperature warning light ............3-5
DDimmer switch .........................................3-10
Drive chain slack ......................................6-23
Drive chain, cleaning and lubricating.......6-24
EEngine break-in ..........................................5-3
Engine idling speed, checking .................6-16
Engine oil and oil filter element................6-11
Engine stop switch ..................................3-10
Engine trouble warning light ......................3-5
FFront and rear brake pads, checking ......6-21
Front fork, adjusting .................................3-17
Front fork, checking .................................6-27
Fuel ..........................................................3-14
Fuel consumption, tips for reducing ............5-
Fuel tank breather/overflow hose ............3-15
Fuel tank cap ...........................................3-13
Fuses, replacing .......................................6-31
HHandlebar switches ...................................3-9
Hazard switch ..........................................3-10
Headlight bulb, replacing .........................6-32
High beam indicator light...........................3-4
Horn switch ..............................................3-10
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-20
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-6
Indicator and warning lights ......................3-4
LLicense plate light bulb, replacing ...........6-34
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
Multi-function display ................................3-6
NNeutral indicator light.................................3-4
PPanels, removing and installing .................6-8Parking .......................................................5-4
Part locations .............................................2-1
Pass switch ..............................................3-10
RRear suspension, lubricating ...................6-27
SSafety information ......................................1-1
Seat ..........................................................3-16
Shift pedal ................................................3-11
Shifting .......................................................5-2
Shock absorber assembly, adjusting.......3-18
Sidestand .................................................3-19
Sidestand, checking and lubricating .......6-26
Spark plug, checking .................................6-9
Specifications.............................................8-1
Start switch ..............................................3-10
Starting the engine.....................................5-1
Steering, checking ...................................6-28
Storage.......................................................7-3
Supporting the motorcycle ......................6-35
Swingarm pivots, lubricating ...................6-27
TTail/brake light ..........................................6-33
Throttle cable free play, checking ............6-17
Tool kit ........................................................6-1
Troubleshooting .......................................6-38
Troubleshooting charts ............................6-40
Turn signal indicator light ...........................3-4
Turn signal light bulb, replacing ...............6-34
Turn signal switch ....................................3-10
VValve clearance ........................................6-17
Vehicle identification number .....................9-1