YAMAHA XV1600A 2002 Owners Manual

SPECIFICATIONS
8
Specifications .................................................................................... 8-1
Conversion table ............................................................................... 8-5
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8-1
8
EAU01038
8-SPECIFICATIONSSpecifications CS-01E
Model XV1600A
Dimensions
Overall length 2,500 mm
Overall width 980 mm
Overall height 1,140 mm
Seat height 710 mm
Wheelbase 1,685 mm
Ground clearance 145 mm
Minimum turning radius 3,200 mm
Basic weight (with oil and full
fuel tank)
332 kg
Engine
Engine type Air-cooled 4-stroke, OHV
Cylinder arrangement V-type 2-cylinder
Displacement 1,602 cm
3
Bore × Stroke 95 × 113 mm
Compression ratio 8.3:1
Starting system Electric starter
Lubrication system Dry sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Without oil filter cartridge
replacement 3.7 L
With oil filter car tridge
replacement 4.1 L
Total amount (dry engine) 5.0 L
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“ENERGY CONSERVING II”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage, result-
ing in reduced component life and poor engine performance.
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SPECIFICATIONS
8-2
8
Transfer case oil
Type SAE80API “GL-4” Hypoid Gear
Oil
Quantity 0.4 L
Air filterDry type element
Fuel
Type REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity 20 L
Reserve amount 3.5 L
Carburetor
Manufacturer MIKUNI
Model × quantity BSR40 × 1
Spark plug
Manufacturer/model NGK / DPR7EA-9 or
DENSO / X22EPR-U9
Gap 0.8–0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.532
Secondary reduction system Belt
Secondary reduction ratio 2.320
Transmission type Constant mesh 5-speed
Operation Left footGear ratio
1st 2.438
2nd 1.579
3rd 1.160
4th 0.906
5th 0.750
Chassis
Frame type Double cradle
Caster angle 32°
Trail 142 mm
Tire
Front
Type Tube tire
Size 130/90-16 67H
130/90-16 M/C 67H
Manufacturer/model Dunlop / D404FL
Bridgestone / G703F
Rear
Type Tube tire
Size 150/80B-16 71H
150/80B-16 M/C 71H
Manufacturer/model Dunlop / D404
Bridgestone / G702
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SPECIFICATIONS
8-3
8
Maximum load* 196 kg
Tire air pressure (measured on
cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 280 kPa (2.80 kgf/cm2, 2.80 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Spoke wheel
Size 16 × MT 3.00
16 M/C × MT 3.00
Rear
Type Spoke wheel
Size 16 × MT 3.50
16 M/C × MT 3.50
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 140 mm
Rear 110 mm
Electrical
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 21 A @ 5,000 r/min
Battery
Type YTX20L-BS
Voltage, capacity 12 V, 18 Ah
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SPECIFICATIONS
8-4
8
Headlight typeQuar tz bulb (halogen)
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 1
Tail/brake light 12 V, 5/21 W × 1
Turn signal lights 12 V, 21 W × 4
Auxiliary light 12 V, 4 W × 1
Meter lighting 14 V, 0.6 W × 4
Neutral indicator light 12 V, 1 W × 1
High beam indicator light 12 V, 1 W × 1
Turn indicator light 12 V, 1 W × 1
Fuel level warning light LED × 1
Engine trouble warning light LED × 1
Fuses
Main fuse 30 A
Ignition fuse 15 A
Signaling system fuse 10 A
Headlight fuse 15 A
Carburetor heater fuse 10 A
Backup fuse (odometer) 5 A
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SPECIFICATIONS
8-5
8
EAU03941
Conversion table CS-03EAll specification data in this manual are listed in SI and
METRIC UNITS.
Use this table to convert METRIC unit values to IMPERIAL
unit values.
Example:METRIC VALUE CONVERSION
FACTORIMPERIAL VALUE
2 mm× 0.03937 = 0.08 in
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
Metric unit Conversion factor Imperial unit
Torquem·kgf
m·kgf
cm·kgf
cm·kgf
× 7.233× 86.794× 0.0723× 0.8679ft·lb
in·lb
ft·lb
in·lb
Weightkg
g× 2.205× 0.03527lb
oz
Speed km/h× 0.6214 mi/h
Distancekm
m
m
cm
mm× 0.6214× 3.281× 1.094× 0.3937× 0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm
3)
cc (cm3)
L (liter)
L (liter)
× 0.03527× 0.06102× 0.8799× 0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskgf/mm
kgf/cm
2
°
C
× 55.997× 14.2234× 1.8 + 32 lb/in
psi (lb/in
2)
°
F
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CONSUMER INFORMATION
9
Identification numbers ....................................................................... 9-1
Key identification number .................................................................. 9-1
Vehicle identification number ............................................................. 9-1
Model label ........................................................................................ 9-2
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9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02944
Identification numbers Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. KEY IDENTIFICATION NUMBER:CA-02E2. VEHICLE IDENTIFICATION
NUMBER:CA-02E3. MODEL LABEL INFORMATION:CA-01EEAU01041
Key identification number The key identification number is
stamped into the key tag. Record this
number in the space provided and use
it for reference when ordering a new
key.
EAU01043
Vehicle identification number The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:@ The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area. @
1. Key identification number
1. Vehicle identification number
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CONSUMER INFORMATION
9-2
9
EAU01804
Model label The model label is affixed to the frame
under the rider seat. (See page 3-12 for
rider seat removal and installation pro-
cedures.) Record the information on
this label in the space provided. This in-
formation will be needed when ordering
spare parts from a Yamaha dealer.1. Model label
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10-INDEXAAir filter element, cleaning ...................... 6-13
Anti-theft alarm ........................................3-4BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-30
Brake and shift pedals, checking and
lubricating ............................................ 6-29
Brake fluid, changing ............................. 6-26
Brake fluid level, checking...................... 6-25
Brake lever...............................................3-8
Brake lever free play, adjusting .............. 6-22
Brake light switch (rear), adjusting ......... 6-23
Brake pads, checking............................. 6-23
Brake pedal..............................................3-8
Brake pedal position, adjusting .............. 6-22CCables, checking and lubricating............ 6-28
Carburetor, adjusting ............................. 6-16
Care.........................................................7-1
Clock .......................................................3-5
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-21
Conversion table ......................................8-5DDimmer switch .........................................3-6
Drive belt slack ...................................... 6-26
Adjusting .......................................... 6-27
Checking .......................................... 6-26
EEngine break-in ....................................... 5-5
Engine oil and oil filter cartridge ............... 6-8
Engine stop switch................................... 3-6
Engine trouble warning light .................... 3-2FFront fork, checking ............................... 6-31
Fuel ......................................................... 3-9
Fuel cock ............................................... 3-11
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-4
Fuel level warning light ............................ 3-2
Fuel tank breather hose ......................... 3-10
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-35HHandlebar switches ................................. 3-6
Headlight bulb, replacing ....................... 6-36
Helmet holder ........................................ 3-13
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-16
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-6
MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2PPanel, removing and installing..................6-6
Parking.....................................................5-6
Part locations ...........................................2-1
Pass switch ..............................................3-6
Periodic maintenance and lubrication
chart ......................................................6-3RRider seat ..............................................3-12SSafety information ....................................1-1
Self-diagnosis device ...............................3-4
Shifting .....................................................5-3
Shift pedal ................................................3-7
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-14
Sidestand ...............................................3-15
Sidestand, checking and lubricating .......6-30
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) knob...............................3-12
Starting a warm engine ............................5-3
Starting the engine ...................................5-1
Start switch ..............................................3-7
Steering, checking..................................6-31
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