fuel filter YAMAHA XV1600A 2002 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2002, Model line: XV1600A, Model: YAMAHA XV1600A 2002Pages: 104, PDF Size: 13.9 MB
Page 13 of 104
DESCRIPTION
2-2
2
Right view11. Passenger footrest
12. Passenger seat
13. Engine oil filler cap (page 6-8)
14. Fuel tank (page 3-9)
15. Fuel tank cap (page 3-9)
16. Headlight (page 6-36)
17. Front turn signal lights (page 6-38)
18. Throttle stop screw (page 6-16)19. Brake pedal (page 3-8)
20. Engine oil filter cartridge (page 6-10)
21. Rider footrest
22. Engine oil drain bolt (oil tank) (page 6-9)
23. Transfer case oil drain bolt (page 6-12)
24. Shock absorber assembly spring
preload adjusting nut (page 3-14)
25. Muffler
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Page 26 of 104
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU03050
Fuel cock The fuel cock supplies fuel from the
tank to the carburetor while filtering it
also.
The fuel cock has three positions:
OFF
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not run-
ning.ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.RES
This indicates reserve. If you run out of
fuel while riding, move the lever to this
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to
“ON” after refueling!1. Pointed end positioned over “OFF”OFF: closed position
1. Pointed end positioned over “ON”ON: normal position
1. Pointed end positioned over “RES”RES: reserve position
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Page 48 of 104
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU03685
Periodic maintenance and lubrication chart
NOTE:_
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_CP-01ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel line• Check fuel hoses for cracks or damage.√√√√ √
2*Fuel filter Check condition.√√
3 Spark plugs Check condition.
Clean and regap.√√
Replace.√√
4*Valves Check valve clearance.
Adjust.√√√√
5 Air filter element Clean.√√
Replace.√√
6Clutch Check operation.
Adjust.√√√√√
7*Front brake Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)√√ √ √ √ √
Replace brake pads. Whenever worn to the limit
8*Rear brake Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)√√ √ √ √ √
Replace brake pads. Whenever worn to the limit
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Page 92 of 104
8-1
8
EAU01038
8-SPECIFICATIONSSpecifications CS-01E
Model XV1600A
Dimensions
Overall length 2,500 mm
Overall width 980 mm
Overall height 1,140 mm
Seat height 710 mm
Wheelbase 1,685 mm
Ground clearance 145 mm
Minimum turning radius 3,200 mm
Basic weight (with oil and full
fuel tank)
332 kg
Engine
Engine type Air-cooled 4-stroke, OHV
Cylinder arrangement V-type 2-cylinder
Displacement 1,602 cm
3
Bore × Stroke 95 × 113 mm
Compression ratio 8.3:1
Starting system Electric starter
Lubrication system Dry sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Without oil filter cartridge
replacement 3.7 L
With oil filter car tridge
replacement 4.1 L
Total amount (dry engine) 5.0 L
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“ENERGY CONSERVING II”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage, result-
ing in reduced component life and poor engine performance.
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Page 93 of 104
SPECIFICATIONS
8-2
8
Transfer case oil
Type SAE80API “GL-4” Hypoid Gear
Oil
Quantity 0.4 L
Air filterDry type element
Fuel
Type REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity 20 L
Reserve amount 3.5 L
Carburetor
Manufacturer MIKUNI
Model × quantity BSR40 × 1
Spark plug
Manufacturer/model NGK / DPR7EA-9 or
DENSO / X22EPR-U9
Gap 0.8–0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.532
Secondary reduction system Belt
Secondary reduction ratio 2.320
Transmission type Constant mesh 5-speed
Operation Left footGear ratio
1st 2.438
2nd 1.579
3rd 1.160
4th 0.906
5th 0.750
Chassis
Frame type Double cradle
Caster angle 32°
Trail 142 mm
Tire
Front
Type Tube tire
Size 130/90-16 67H
130/90-16 M/C 67H
Manufacturer/model Dunlop / D404FL
Bridgestone / G703F
Rear
Type Tube tire
Size 150/80B-16 71H
150/80B-16 M/C 71H
Manufacturer/model Dunlop / D404
Bridgestone / G702
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Page 100 of 104
10-INDEXAAir filter element, cleaning ...................... 6-13
Anti-theft alarm ........................................3-4BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-30
Brake and shift pedals, checking and
lubricating ............................................ 6-29
Brake fluid, changing ............................. 6-26
Brake fluid level, checking...................... 6-25
Brake lever...............................................3-8
Brake lever free play, adjusting .............. 6-22
Brake light switch (rear), adjusting ......... 6-23
Brake pads, checking............................. 6-23
Brake pedal..............................................3-8
Brake pedal position, adjusting .............. 6-22CCables, checking and lubricating............ 6-28
Carburetor, adjusting ............................. 6-16
Care.........................................................7-1
Clock .......................................................3-5
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-21
Conversion table ......................................8-5DDimmer switch .........................................3-6
Drive belt slack ...................................... 6-26
Adjusting .......................................... 6-27
Checking .......................................... 6-26
EEngine break-in ....................................... 5-5
Engine oil and oil filter cartridge ............... 6-8
Engine stop switch................................... 3-6
Engine trouble warning light .................... 3-2FFront fork, checking ............................... 6-31
Fuel ......................................................... 3-9
Fuel cock ............................................... 3-11
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-4
Fuel level warning light ............................ 3-2
Fuel tank breather hose ......................... 3-10
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-35HHandlebar switches ................................. 3-6
Headlight bulb, replacing ....................... 6-36
Helmet holder ........................................ 3-13
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-16
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-6
MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2PPanel, removing and installing..................6-6
Parking.....................................................5-6
Part locations ...........................................2-1
Pass switch ..............................................3-6
Periodic maintenance and lubrication
chart ......................................................6-3RRider seat ..............................................3-12SSafety information ....................................1-1
Self-diagnosis device ...............................3-4
Shifting .....................................................5-3
Shift pedal ................................................3-7
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-14
Sidestand ...............................................3-15
Sidestand, checking and lubricating .......6-30
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) knob...............................3-12
Starting a warm engine ............................5-3
Starting the engine ...................................5-1
Start switch ..............................................3-7
Steering, checking..................................6-31
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