light YAMAHA XV1600A 2002 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2002, Model line: XV1600A, Model: YAMAHA XV1600A 2002Pages: 104, PDF Size: 13.9 MB
Page 12 of 104

2-1
2
EAU00026
2-DESCRIPTION Left view1. Engine oil drain bolt (crankcase) (page 6-10)
2. Shift pedal (page 3-7)
3. Starter (choke) knob (page 3-12)
4. Fuel cock (page 3-11)
5. Rider seat (page 3-12)
6. Owner’s tool kit (page 6-1)7. Helmet holder (page 3-13)
8. Rear turn signal lights (page 6-38)
9. Tail/brake light (page 6-38)
10. Fuses (page 6-35)
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Page 13 of 104

DESCRIPTION
2-2
2
Right view11. Passenger footrest
12. Passenger seat
13. Engine oil filler cap (page 6-8)
14. Fuel tank (page 3-9)
15. Fuel tank cap (page 3-9)
16. Headlight (page 6-36)
17. Front turn signal lights (page 6-38)
18. Throttle stop screw (page 6-16)19. Brake pedal (page 3-8)
20. Engine oil filter cartridge (page 6-10)
21. Rider footrest
22. Engine oil drain bolt (oil tank) (page 6-9)
23. Transfer case oil drain bolt (page 6-12)
24. Shock absorber assembly spring
preload adjusting nut (page 3-14)
25. Muffler
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Page 15 of 104

3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ..................................... 3-1
Indicator and warning lights ................................ 3-2
Speedometer unit ................................................ 3-3
Self-diagnosis device ........................................... 3-4
Fuel gauge ........................................................... 3-4
Anti-theft alarm (optional) .................................... 3-4
Clock .................................................................... 3-5
Handlebar switches ............................................. 3-6
Clutch lever .......................................................... 3-7
Shift pedal ............................................................ 3-7
Brake lever ........................................................... 3-8
Brake pedal .......................................................... 3-8Fuel tank cap ...................................................... 3-9
Fuel ..................................................................... 3-9
Fuel tank breather hose .................................... 3-10
Fuel cock ........................................................... 3-11
Starter (choke) knob ......................................... 3-12
Locking the steering with a padlock .................. 3-12
Rider seat .......................................................... 3-12
Helmet holder .................................................... 3-13
Adjusting the shock absorber assembly ............ 3-14
Sidestand .......................................................... 3-15
Ignition circuit cut-off system ............................. 3-16
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Page 16 of 104

3-1
3
EAU00027
3-INSTRUMENT AND CONTROL FUNCTIONS
EAU00029
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU00036
ON
All electrical systems are supplied with
power, and the engine can be started.
The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
EW000016
WARNING
@ Never turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the motor-
cycle is stopped before turning the
key to “OFF” or “LOCK”. @1. Push.
2. Turn.
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Page 17 of 104

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU01590
(Parking)
The steering is locked, and the taillight
and auxiliary light are on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
ECA00043
CAUTION:@ Do not use the parking position for
an extended length of time, other-
wise the battery may discharge. @
EAU03034
Indicator and warning lights
EAU00079
Fuel level warning light “”
This warning light comes on when the
fuel level drops below approximately
3.5 L. When this occurs, turn the fuel
cock lever to the “RES” position and re-
fuel as soon as possible.
EAU00063
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU00057
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU00061
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU00091
Engine trouble warning light “”
This warning light comes on or flashes
when an electrical circuit monitoring
the engine is defective. When this oc-
curs, have the Yamaha dealer check
the self-diagnosis system.
1. Fuel level warning light “”
2. High beam indicator light “”
3. Turn signal indicator light “”
4. Neutral indicator light “”
5. Engine trouble warning light “”
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Page 19 of 104

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU03400
Self-diagnosis device This model is equipped with a self-di-
agnosis device for various electrical
circuits.
If any of those circuits are defective,
the engine trouble warning light will
come on or the fuel level warning light
will flash. If this occurs, have a Yamaha
dealer check the motorcycle.
ECA00061
CAUTION:@ To prevent engine damage, be sure
to consult a Yamaha dealer as soon
as possible if this occurs. @
EAU00113
Fuel gauge The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the needle reaches
“E”, refuel as soon as possible.NOTE:@ Do not allow the fuel tank to empty it-
self completely. @
EAU00109
Anti-theft alarm (optional) This motorcycle can be equipped with
an optional anti-theft alarm by a
Yamaha dealer. Contact a Yamaha
dealer for more information.
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Page 21 of 104

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00118
Handlebar switches
EAU00119
Pass switch “”
Press this switch to flash the headlight.
EAU03888
Dimmer switch “/”
Set this switch to “” for the high
beam and to “” for the low beam.
EAU03889
Turn signal switch “/”
To signal a right-hand turn, push this
switch to “”. To signal a left-hand
turn, push this switch to “”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU00129
Horn switch “”
Press this switch to sound the horn.
EAU03890
Engine stop switch “/”
Set this switch to “” before starting
the engine. Set this switch to “” to
stop the engine in case of an emergen-
cy, such as when the motorcycle over-
turns or when the throttle cable is
stuck.
EAU03898
Light switch “//”
Set this switch to “” to turn on the
auxiliary light, meter lighting and tail-
light. Set the switch to “” to turn on
the headlight also. Set the switch to
“” to turn off all the lights.
1. Pass switch “”
2. Dimmer switch “/”
3. Turn signal switch “/”
4. Horn switch “”
1. Engine stop switch “/”
2. Light switch “//”
3. Start switch “”
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Page 22 of 104

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU00143
Start switch “”
Push this switch to crank the engine
with the starter.
EC000005
CAUTION:@ See page 5-1 for starting instruc-
tions prior to starting the engine. @
EAU00152
Clutch lever The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the ignition
circuit cut-off system. (See page 3-16
for an explanation of the ignition circuit
cut-off system.)
EAU01215
Shift pedal The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.NOTE:@ Use your toes or heel to shift up and
your toes to shift down. @
1. Engine stop switch “/”
2. Light switch “//”
3. Start switch “”
1. Clutch lever
1. Shift pedal
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Page 35 of 104

PRE-OPERATION CHECKS
4-2
4
NOTE:@ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved. @
EWA00033
WARNING
@ If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the motorcycle. @Control cablesMake sure that operation is smooth.
Lubricate if necessary.—
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-17–6-20
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-29
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-30
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-30
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switchCheck operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.3-16 ITEM CHECKS PAGE
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Page 39 of 104

OPERATION AND IMPORTANT RIDING POINTS
5-2
5 1. Turn the fuel cock lever to “ON”.
2. Turn the key to “ON” and make
sure that the engine stop switch is
set to “”.
3. Shift the transmission into the neu-
tral position.
NOTE:@ When the transmission is in the neutral
position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical
circuit. @
4. Turn the starter (choke) on and
completely close the throttle. (See
page 3-12 for starter (choke)
operation.)
5. Start the engine by pushing the
start switch.NOTE:@ If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 10 seconds on any one
attempt. @
6. After starting the engine, move the
starter (choke) knob back halfway.
ECA00055
CAUTION:@ For maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when the
engine is cold! @7. When the engine is warm, turn the
starter (choke) off.NOTE:@ The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off. @
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