suspension YAMAHA XV1600A 2002 Owners Manual

INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
EAU03591*
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing nut.
EC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _Adjust the spring preload as follows.
1. Loosen the locknut.2. To increase the spring preload
and thereby harden the suspen-
sion, turn the adjusting nut in di-
rection
a. To decrease the spring
preload and thereby soften the
suspension, turn the adjusting nut
in direction
b.
NOTE:_ The spring preload setting is deter-
mined by measuring distance A, shown
in the illustration. The shorter distance
A is, the lower the spring preload; the
longer distance A is, the higher the
spring preload. _
1. Locknut
2. Spring preload adjusting nut
1. Special wrench
A. Distance A
E_5JA.book Page 14 Saturday, August 18, 2001 3:52 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
9
*Brake hosesCheck for cracks or damage.√√√√ √
Replace. (See NOTE on page 6-5.) Every 4 years
10*WheelsCheck runout, spoke tightness and for damage.
Tighten spokes if necessary.√√√√
11*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
12*Wheel bearingsCheck bearing for looseness or damage.√√√√
13*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 50,000 km
14*Drive beltCheck belt tension.
Make sure that the rear wheel is properly aligned.Every 4,000 km
15*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 50,000 km
16*Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.√√√√ √
17 SidestandCheck operation.
Lubricate.√√√√ √
18*Sidestand switchCheck operation.√√√√√ √
19*Front forkCheck operation and for oil leakage.√√√√
20*Shock absorber
assemblyCheck operation and shock absorber for oil leakage.√√√√
21*Rear suspension relay
arm and connecting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based grease.√√
22*CarburetorCheck starter (choke) operation.
Adjust engine idling speed.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
E_5JA_Periodic.fm Page 4 Saturday, August 18, 2001 5:37 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6
EW000082
WARNING
@

The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).


The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
@CE-01E
CE-07EEWA00012
WARNING
@ Because loading has an enormous
impact on the handling, braking,
performance and safety characteris-
tics of your motorcycle, you should
keep the following precautions in
mind.

NEVER OVERLOAD THE
MOTORCYCLE! Operation of an
overloaded motorcycle may re-
sult in tire damage, loss of con-
trol, or severe injury. Make sure
that the total weight of rider,
passenger, cargo, and accesso-
ries does not exceed the speci-
fied maximum load for the
vehicle.


Do not carry along loosely
packed items, which can shift
during a ride.


Securely pack the heaviest
items close to the center of the
motorcycle and distribute the
weight evenly on both sides.


Adjust the suspension and tire
air pressure with regard to the
load.


Check the tire condition and air
pressure before each ride.
@
Tire air pressure
(measured on cold tires)
Load* Front Rear
Up to 90 kg250 kPa
2.50 kgf/cm
2
2.50 bar250 kPa
2.50 kgf/cm
2
2.50 bar
90 kg–maximum250 kPa
2.50 kgf/cm
2
2.50 bar280 kPa
2.80 kgf/cm
2
2.80 bar
Maximum load* 196 kg
* Total weight of rider, passenger, cargo and
accessories
E_5JA.book Page 18 Saturday, August 18, 2001 3:52 PM

SPECIFICATIONS
8-3
8
Maximum load* 196 kg
Tire air pressure (measured on
cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 280 kPa (2.80 kgf/cm2, 2.80 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Spoke wheel
Size 16 × MT 3.00
16 M/C × MT 3.00
Rear
Type Spoke wheel
Size 16 × MT 3.50
16 M/C × MT 3.50
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 140 mm
Rear 110 mm
Electrical
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 21 A @ 5,000 r/min
Battery
Type YTX20L-BS
Voltage, capacity 12 V, 18 Ah
E_5JA.book Page 3 Saturday, August 18, 2001 3:52 PM