engine YAMAHA XV1900A 2008 Owner's Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2008, Model line: XV1900A, Model: YAMAHA XV1900A 2008Pages: 88, PDF Size: 2.71 MB
Page 64 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-21
6
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
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Page 72 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
6
EAU40760
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove the headlight unit. (See
page 6-25.)
2. Remove the auxiliary light socket
(together with the coupler) by turn-
ing the socket counterclockwise.
3. Remove the defective bulb by pull-
ing it out.4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the coupler) by push-
ing it in and turning it clockwise.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Auxiliary light bulb socket
1. Auxiliary light bulb
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Page 74 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6
EAU42600
Troubleshooting chart
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
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Page 75 of 88
MOTORCYCLE CARE AND STORAGE
7-1
7
EAU37833
Matte color caution CAUTION:
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-ished parts.
EAU26072
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, the drive
belt and wheel axles. Always rinse
the dirt and degreaser off with wa-
ter.
Cleaning
CAUTION:
ECA10771
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
plastic parts such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
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Page 76 of 88
MOTORCYCLE CARE AND STORAGE
7-2
7contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield isscratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
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Page 78 of 88
MOTORCYCLE CARE AND STORAGE
7-4
73. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30°F) or more than 30
°C (90°F)]. For more information
on storing the battery, see page
6-22.
NOTE:Make any necessary repairs beforestoring the motorcycle.
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Page 79 of 88
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2580 mm (101.6 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1125 mm (44.3 in)
Seat height:
705 mm (27.8 in)
Wheelbase:
1715 mm (67.5 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3480 mm (137.0 in)Weight:With oil and fuel:
346.0 kg (763 lb)Engine:Engine type:
Air cooled 4-stroke, OHV
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1854.0 cm³
Bore × stroke:
100.0 × 118.0 mm (3.94 × 4.65 in)
Compression ratio:
9.48 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:Type:
SAE 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)
With oil filter cartridge replacement:
4.90 L (5.18 US qt) (4.31 Imp.qt)Transfer gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.55 L (0.58 US qt) (0.48 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
17.0 L (4.49 US gal) (3.74 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
AC43/2
Spark plug (s):Manufacturer/model:
NGK/DPR8EA-9
Manufacturer/model:
DENSO/X24EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
72/51 (1.412)
Secondary reduction system:
Belt drive
Secondary reduction ratio:
37/30 × 70/31 (2.785)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
38/16 (2.375)
2nd:
33/21 (1.571)
3rd:
29/25 (1.160)
4th:
26/28 (0.929)
5th:
24/30 (0.800)
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SPECIFICATIONS
8-3
8
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
License plate light:
12 V, 5.0 W
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LEDFuses:Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
25.0 A
Parking lighting fuse:
10.0 A
ECU (Electronic Control Unit) fuse:
10.0 AFuel injection system fuse:
15.0 A
Auxiliary DC connector fuse:
3.0 A
Backup fuse:
10.0 A
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Page 84 of 88
INDEXAAir filter element .................................... 6-11
Anti-theft alarm (optional)...................... 3-10
Auxiliary DC connector ......................... 3-22
Auxiliary light bulb, replacing ................ 6-29BBattery................................................... 6-22
Brake and clutch fluid levels,
checking ............................................. 6-15
Brake and clutch fluids, changing ......... 6-17
Brake and clutch levers,
checking and lubricating ..................... 6-19
Brake and shift pedals,
checking and lubricating ..................... 6-18
Brake lever ............................................ 3-12
Brake pedal ........................................... 3-13CCables, checking and lubricating .......... 6-18
Care ........................................................ 7-1
Catalytic converter ................................ 3-15
Clutch lever .................................. 3-12, 6-14DDimmer switch ...................................... 3-11
Drive belt slack...................................... 6-17EEngine break-in ....................................... 5-3
Engine oil and oil filter cartridge .............. 6-7
Engine stop switch ................................ 3-11
Engine trouble warning light.................... 3-4
EXUP system ........................................ 3-19FFront and rear brake pads, checking .... 6-15
Front fork, checking .............................. 6-20
Fuel ....................................................... 3-14Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose........................ 3-15
Fuel tank cap ........................................ 3-13
Fuses, replacing ................................... 6-23
HHandlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-25
Helmet holder ....................................... 3-16
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-11IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-20
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light ................................. 6-28MMain switch/steering lock........................ 3-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-5NNeutral indicator light .............................. 3-4PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart .................................... 6-2Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-14
Rear suspension, lubricating ................. 6-20
Rider seat .............................................. 3-15SSafety information ................................... 1-1
SELECT switch ..................................... 3-11
Shifting .................................................... 5-2
Shift pedal ............................................. 3-12
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-19
Sidestand, checking and lubricating...... 6-20
Spark plugs, checking ............................. 6-6
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-11
Steering, checking................................. 6-21
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-29TTail/brake light ....................................... 6-28
Throttle cable free play, checking ......... 6-11
Throttle grip and cable,
checking and lubricating ..................... 6-18
Tires ...................................................... 6-12
Tool kit..................................................... 6-1
Transfer case oil.................................... 6-10
Troubleshooting .................................... 6-30
Troubleshooting chart ........................... 6-31
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-28
Turn signal switch ................................. 3-11
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