light YAMAHA XV1900A 2013 Owner's Manual

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:●
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
●
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
●
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17113
0–1000 km (0–600 mi)
Avoid prolonged operation above 2500
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
transfer case oil must be changed,
and the oil filter cartridge or element
replaced.
[ECA10892]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 3500
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10310
●
Keep the engine speed out of
the tachometer red zone.
●
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi- cle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
22*Rear suspension re-
lay arm and con-
necting arm
pivoting points Check operation.
√√√√
Lubricate with lithium-soap-based grease. √√
23 Engine oil Change.
Check oil level and vehicle for oil
leakage. √√√√√√
24 Engine oil filter car-
tridge Replace.
√√√
25 *Transfer case oil Check oil level.
√√
Change. √√√
26 *Front and rear brake
switches Check operation.
√√√√√√
27 Moving parts and
cables Lubricate.
√√√√√
28 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
29 *Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U1CRE2E0.book Page 6 Monday, September 17, 2012 9:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU19642
Checking the spark plugs The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
Specified spark plug:
NGK/DPR8EA-9
DENSO/X24EPR-U91. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque:Spark plug:
18 Nm (1.8 m·kgf, 13 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAU3836B
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Remove the rider seat. (See page 3-16.)
3. Start the engine, warm it up until the engine oil has reached a nor-
mal temperature of 60 °C (140 °F),
let it continue to idle for ten sec-
onds, and then turn the engine off.TIPTo achieve the proper engine oil tem-
perature for an accurate oil level read-
ing, the engine must have first completely cooled down, and then
warmed up again for several minutes to
normal operating temperature.
4. Wait a few minutes until the oil set-
tles, remove the engine oil filler
cap, wipe the engine oil dipstick
clean, insert it back into the oil filler
hole (without screwing it in), and
then remove it again to check the
oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is at or below theminimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.TIPWhen adding oil, be careful not to over-
fill the engine oil tank; the oil level rises
faster starting from the half level portion
on the dipstick.6. Insert the dipstick into the oil fillerhole, and then tighten the oil filler
cap.
7. Install the rider seat.
1. Engine oil filler cap
1. Maximum level mark
2. Minimum level mark
3. Engine oil dipstick
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
EAU37913
Checking the brake lever free
play There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14211
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be- fore operating the vehicle. Air in the
hydraulic system will diminish the braking performance, which may re-
sult in loss of control and an acci-
dent.
EAU22273
Brake light switches The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).
1. No brake lever free play
1
1. Rear brake light switch
2. Rear brake light switch adjusting nut
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU38455
Replacing a headlight bulb This model features a headlight
equipped with two halogen bulbs. If the
high beam or the low beam bulb burns
out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:●
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
1. Fuse box
2. Auxiliary DC connector fuse
3. Signaling system fuse
4. Ignition fuse
5. Parking lighting fuse
6. Backup fuse (for clock and immobilizer sys-tem)
7. Headlight fuse
8. Spare fuse
Specified fuses: Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 25.0 A
Fuel injection system fuse:
15.0 A
Auxiliary DC connector fuse: 3.0 A
Parking lighting fuse: 10.0 A
Backup fuse:
3.0 A
1. Low beam headlight bulb
2. High beam headlight bulb
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
●
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
Removing the headlight unit
1. Remove the headlight body cover by removing the bolts.
2. Disconnect the coupler shown. 3. Remove the headlight unit by re-
moving the screws.
To replace the high beam headlight
bulb1. Remove the headlight bulb holder cover by turning it counterclock-
wise.
1. Do not touch the glass part of the bulb.
1. Do not touch the glass part of the bulb.
1. Bolt
2. Headlight body cover
1. Coupler
1. Screw
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
62. Disconnect the headlight coupler,
and then unhook the headlight
bulb holder.
3. Remove the burnt-out bulb. 4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Connect the coupler, and then in- stall the headlight bulb holder cov-
er by turning it clockwise.
To replace the low beam headlight bulb
1. Disconnect the headlight coupler, and then remove the burnt-out
bulb by turning it counterclock-
wise.
2. Install a new bulb by turning it clockwise.
3. Connect the headlight coupler. Installing the headlight unit
1. Install the headlight unit by install- ing the screws.
2. Connect the coupler to the head- light body cover.
3. Install the headlight body cover by installing the bolts.
4. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Headlight bulb holder cover
1. Headlight coupler
2. Headlight bulb holder
1. Headlight coupler
2. Headlight bulb
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAU24181
Tail/brake light This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU38382
Replacing a turn signal light
bulb 1. Remove the turn signal light lensby removing the screw, and then
turning the lens counterclockwise.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by turning it clock- wise, and then installing the screw.
NOTICE: Do not overtighten the
screw, otherwise the lens may
break.
[ECA11191] EAU24330
License plate light If the license plate light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
1. Turn signal light lens
2. Screw
21
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6
EAU40763
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.1. Remove the headlight unit. (See page 6-26.)
2. Remove the auxiliary light bulb socket (together with the coupler)
by turning the socket counterclock-
wise.
3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket.
5. Install the socket (together with the
coupler) by pushing it in and turn-
ing it clockwise.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Auxiliary light bulb socket
1. Auxiliary light bulb
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