key YAMAHA XVS125 2002 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2002, Model line: XVS125, Model: YAMAHA XVS125 2002Pages: 86, PDF Size: 1.63 MB
Page 3 of 86

EAU00005
IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.Failure to follow WARNING instructions could result in severe injury or death to
the motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.A NOTE provides key information to make procedures easier or clearer.
Qw
cCNOTE:
NOTE:
8This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your motorcycle and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 2
Page 7 of 86

Tires ...............................................................6-15
Spoke wheels ................................................6-18
Adjusting the clutch lever free play ................6-19
Adjusting the brake lever free play ................6-20
Adjusting the brake pedal position and free
play ..............................................................6-20
Adjusting the rear brake light switch ..............6-22
Checking the front brake pads and rear
brake shoes .................................................6-22
Checking the brake fluid level ........................6-23
Changing the brake fluid ................................6-24
Drive chain slack ............................................6-25
Lubricating the drive chain .............................6-27
Checking and lubricating the cables ..............6-27
Checking and lubricating the throttle grip
and cable .....................................................6-28
Checking and lubricating the brake and
shift pedals ...................................................6-28
Checking and lubricating the brake and
clutch levers .................................................6-29
Checking and lubricating the sidestand .........6-29
Checking the front fork ...................................6-29
Checking the steering ....................................6-30
Checking the wheel bearings .........................6-31
Battery ...........................................................6-31
Replacing the fuses .......................................6-33Replacing the headlight bulb .........................6-34
Replacing a turn signal light bulb ...................6-36
Replacing the tail/brake light bulb ..................6-37
Supporting the motorcycle .............................6-37
Front wheel ....................................................6-38
Rear wheel .....................................................6-40
Troubleshooting .............................................6-41
Troubleshooting chart ....................................6-42
MOTORCYCLE CARE AND STORAGE ...........7-1
Care .................................................................7-1
Storage ............................................................7-4
SPECIFICATIONS .............................................8-1
Specifications ...................................................8-1
Conversion table ..............................................8-5
CONSUMER INFORMATION ............................9-1
Identification numbers ......................................9-1
Key identification number ................................9-1
Vehicle identification number ...........................9-1
Model label ......................................................9-2
TABLE OF CONTENTS
789
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 6
Page 12 of 86

3-1
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU00029
Main switch/steering lock
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU00036
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering1. Turn the handlebars all the way
to the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
EW000016
wNever turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off,
which may result in loss of control
or an accident. Make sure that the
motorcycle is stopped before turn-
ing the key to “OFF” or “LOCK”.
EAU01590
.
.
(Parking)
The steering is locked, and the tail-
light and auxiliary light are on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before
the key can be turned to "
.
".
ECA00043
cCDo not use the parking position for
an extended length of time, other-
wise the battery may discharge.
OFFON
LOCKPPUSH
IGNITION
ON
OFF
LOCK
(Parking)
.
ab
a. Push.
b. Turn.
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 11
Page 13 of 86

3-2
EAU03034
Indicator and warning lights
Indicator lights
EAU00063
High beam indicator light “&”
High beam indicator light
This indicator light comes on when
the high beam of the headlight is
switched on.
EAU00057
Turn signal indicator light “5”
Turn signal indicator light
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU00061
Neutral indicator light “N”
Neutral indicator light
This indicator light comes on when
the transmission is in the neutral
position.
EAU04243
Engine trouble warning light “”
Engine trouble warning light
This warning light comes on or flash-
es when an electrical circuit monitor-
ing the engine is defective. When this
occurs, have a Yamaha dealer check
the self-diagnosis system.NOTE:
This warning light comes on for a few
seconds when the key is turned to
“ON”, but this does not indicate a
malfunction.
EAU01087
Speedometer unit The speedometer unit is equipped
with a speedometer, an odometer
and a tripmeter. The speedometer
shows riding speed. The odometer
shows the total distance traveled.
The tripmeter shows the distance
traveled since it was last set to zero
with the reset knob. The tripmeter
can be used to estimate the distance
that can be traveled with a full tank of
fuel. This information will enable you
to plan future fuel stops.
INSTRUMENT AND CONTROL FUNCTIONS
3
2040
600
km/h80
100
120140160
12 34
2040600
km/h80
100
120140160
1
23
4
1. High beam indicator light “&”
2. Turn signal indicator light “5”
3. Neutral indicator light “N”
4. Engine trouble warning light “”
1. Speedometer
2. Odometer
3. Tripmeter
4. Reset knob
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 12
Page 17 of 86

3-6
EAU00162
Brake pedal
Brake pedal
The brake pedal is on the right side
of the motorcycle. To apply the rear
brake, press down on the brake
pedal.
EAU03756
Fuel tank cap
Fuel tank cap
To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
removed.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then
remove it.
NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly installed and
locked.
EWA00032
wMake sure that the fuel tank cap is
properly installed before riding.
INSTRUMENT AND CONTROL FUNCTIONS
3
1
a
1. Brake pedal a. Unlock.
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 16
Page 20 of 86

3-9
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU03839
Starter (choke) lever “1”
Starter (choke) lever
Starting a cold engine requires a rich-
er air-fuel mixture, which is supplied
by the starter (choke).
Move the lever in direction ato turn
on the starter (choke).
Move the lever in direction bto turn
off the starter (choke).
EAU00260
Helmet holder
Helmet holder
To open the helmet holder, insert the
key into the lock, and then turn the
key as shown.
To lock the helmet holder, place it in
the original position, and then remove
the key.
EW000030
wNever ride with a helmet attached
to the helmet holder, since the hel-
met may hit objects, causing loss
of control and possibly an acci-
dent.
EAU00300
Adjusting the shock
absorber assemblies
Shock absorber assemblies, adjusting
Each shock absorber assembly is
equipped with a spring preload
adjusting ring.
EC000015
cCNever attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
1
a
b
1
a
1
2
3
4
5
b
a
2
1
1. Starter (choke) lever “1”1. Helmet holder
a Open.1. Shock absorber spring preload
adjusting ring
2. Position indicator
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 19
Page 23 of 86

3-12
INSTRUMENT AND CONTROL FUNCTIONS
3
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is set to “
#”.
3. Turn the key to “ON”.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The sidestand switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.The clutch switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
NO
NOTE:This check is most reliable if performed with
a warmed-up engine.
YESYES NO
The system is OK. The motorcycle can be ridden.
YES NO
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 22
Page 27 of 86

5-1
EAU00372
OPERATION AND IMPORTANT RIDING POINTS
5
EAU00373
w8Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or func-
tion that you do not thorough-
ly understand.
8Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
8Before starting out, make sure
that the sidestand is up. If the
sidestand is not raised com-
pletely, it could contact the
ground and distract the opera-
tor, resulting in a possible loss
of control.
EAU03515
Starting the engine
Starting the engine
In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
8The transmission is in the neutral
position.
8The transmission is in gear with
the clutch lever pulled and the
sidestand up.
EW000054
w8Before starting the engine,
check the function of the igni-
tion circuit cut-off system
according to the procedure
described on page 3-12.
8Never ride with the sidestand
down.
1. Turn the fuel cock lever to “ON”.
2. Turn the key to “ON” and make
sure that the engine stop switch
is set to “#”.
3. Shift the transmission into the
neutral position.NOTE:
When the transmission is in the neu-
tral position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical
circuit.
1
1. Arrow mark positioned over “ON”
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 26
Page 31 of 86

5-5
OPERATION AND IMPORTANT RIDING POINTS
5
EAU00460
Parking
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EW000058
w8Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely
to touch them.
8Do not park on a slope or on
soft ground, otherwise the
motorcycle may overturn.
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 30
Page 37 of 86

6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
62. Pull the rear of the panel out,
and then slide the panel forward
to release it in the front.To install the panel
1. Secure the front of the panel,
and then push the rear of the
panel in.
2. Install the bolt.
EAU03184
Panel B
To remove the panel1. Slide the lock cover open, insert
the key into the lock, and then
turn it 1/4 turn clockwise.
1
a
1. Lock cover
a. Unlock.
5JX-28199-E2 honbun 10/11/01 2:14 PM Page 36