clutch YAMAHA XVS1300A 2016 User Guide

Periodic maintenance an d a djustment
6-5
6
10 *Swin garm • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
11 *Drive belt • Check belt condition.
• Replace if damaged.
• Check belt tension.
• Make sure that the rear wheel is
properly aligned. Every 4000 km (2500 mi)
12 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Shift ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-12
6
8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Torque wrenchTightenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
3.20 L (3.38 US qt, 2.82 Imp.qt)
With oil filter removal: 3.40 L (3.59 US qt, 2.99 Imp.qt)
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Periodic maintenance an d a djustment
6-17
6
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may b e different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
 The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU48375
Adjustin g the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
1. Slide the rubber cover back at the clutch lever.
2. Loosen the locknut.
Front tire: Size:130/90 16M/C 67H
Manufacturer/model: DUNLOP/D404F X
BRIDGESTONE/EXEDRA G721
Rear tire: Size:170/70B 16M/C 75H
Manufacturer/model: DUNLOP/K555
BRIDGESTONE/G722 G
1. Clutch lever free play
2. Locknut
3. Clutch lever free play adjusting bolt
4. Rubber cover
Clutch lever free play:5.0–10.0 mm (0.20–0.39 in)1
2 3
4
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Periodic maintenance an d a djustment
6-18
6 3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
TIPIf the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.4. Fully turn the adjusting bolt in di-rection (a) to loosen the clutch ca-
ble.
5. Slide the rubber cover back fur- ther down the clutch cable, and
then loosen the locknut.
6. To increase the clutch lever free play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b). 7. Tighten the locknut at the clutch
cable, and then slide the rubber
cover to its original position.
8. Tighten the locknut at the clutch lever, and then slide the rubber
cover to its original position.
EAU37914
Checkin g the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the brake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system b e-
fore operatin g the vehicle. Air in the
hy draulic system will d iminish the
1. Clutch lever free play adjusting nut
2. Locknut
3. Rubber cover
12
(a)
(b)
3
1. No brake lever free play
1
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Periodic maintenance an d a djustment
6-24
6
EAU44276
Checkin g an d lu bricatin g the
b rake an d shift pe dalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pe dal
Shift pe dal
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
6-25
6
EAU23203
Checkin g an d lu bricatin g the
si destan dThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sid estand d oes not move up
an d d own smoothly, have a Yamaha
d ealer check or repair it. Otherwise,
the si destan d coul d contact the
g roun d an d d istract the operator, re-
sultin g in a possi ble loss of control.
EAU23252
Lu bricatin g the rear suspen-
sionThe pivoting points of the rear suspen-
sion must be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
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Specifications
8-1
8
Dimensions:Overall length:2490 mm (98.0 in)
Overall width:
For non-UBS models
1000 mm (39.4 in)
For UBS models
995 mm (39.2 in)
Overall height: For non-UBS models
1150 mm (45.3 in)
For UBS models
1145 mm (45.1 in)
Seat height: 690 mm (27.2 in)
Wheelbase:
1690 mm (66.5 in)
Ground clearance: 145 mm (5.71 in)
Minimum turning radius: 3.5 m (11.48 ft)Wei ght:Curb weight:
304 kg (670 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Cylinder arrangement:
V-type Number of cylinders:
2-cylinder
Displacement: 1304 cm³
Bore × stroke:
100.0 × 83.0 mm (3.94 × 3.27 in)
Compression ratio: 9.5 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
3.20 L (3.38 US qt, 2.82 Imp.qt)
With oil filter removal: 3.40 L (3.59 US qt, 2.99 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.45 L (0.48 US qt, 0.40 Imp.qt)
Radiator (including all routes):
2.10 L (2.22 US qt, 1.85 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 19 L (5.0 US gal, 4.2 Imp.gal)
Fuel reserve amount:
3.7 L (0.98 US gal, 0.81 Imp.gal)Fuel injection:Throttle body:ID mark: 3D81 20Spark plu g(s):Manufacturer/model:
NGK/LMAR7A-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discDrivetrain:Primary reduction ratio:1.556 (70/45)
Final drive:
Belt
Secondary reduction ratio: 2.333 (70/30)
Transmission type: Constant mesh 5-speed
Gear ratio:
1st: 2.769 (36/13)
2nd:
1.778 (32/18)
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10-1
10
Index
AAir filter element, replacing ................... 6-14
Auxiliary light bulb, replacing ............... 6-32BBattery .................................................. 6-27
Brake and clutch levers, checking and
lubricating........................................... 6-24
Brake and shift pedals, checking and lubricating........................................... 6-24
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-20
Brake lever............................................ 3-12
Brake lever free play, checking ............ 6-18
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-12CCables, checking and lubricating ......... 6-23
Care ........................................................ 7-1
Catalytic converter ............................... 3-15
Clutch lever........................................... 3-11
Clutch lever free play, adjusting ........... 6-17
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-5DDimmer switch...................................... 3-10
Drive belt slack ..................................... 6-22EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-10
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking ... 6-19 Front fork, checking ............................. 6-26
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-4
Fuel tank breather hose and overflow
hose ................................................... 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-29
HHandlebar switches ............................. 3-10
Hazard switch ...................................... 3-11
Headlight bulb, replacing ..................... 6-30
Helmet holder....................................... 3-16
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-19
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-33MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-6NNeutral indicator light ............................. 3-4
OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-8
Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-10RRear suspension, lubricating ................ 6-25
RESET switch ....................................... 3-11
Rider seat.............................................. 3-16SSafety information................................... 1-1
SELECT switch ..................................... 3-11
Shifting.................................................... 5-2
Shift pedal............................................. 3-12
Shock absorber assembly, adjusting ... 3-17
Sidestand.............................................. 3-18
Sidestand, checking and lubricating .... 6-25
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-34
Swingarm pivots, lubricating ................ 6-26TThrottle grip and cable, checking and lubricating ........................................... 6-23
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-35
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