maintenance YAMAHA XVS1300CU 2016 Owner's Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: XVS1300CU, Model: YAMAHA XVS1300CU 2016Pages: 88, PDF Size: 2.02 MB
Page 66 of 88

Periodic maintenance an d a djustment
6-26
6
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23285
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 6-32.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
U2SSE2E0.book Page 26 Monday, July 20, 2015 2:28 PM
Page 67 of 88

Periodic maintenance an d a djustment
6-27
6
EAU23292
Checkin g the wheel bearin gsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU50711
BatteryThe battery is located under the seat.
(See page 3-14.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe b
urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
1
23
U2SSE2E0.book Page 27 Monday, July 20, 2015 2:28 PM
Page 68 of 88

Periodic maintenance an d a djustment
6-28
6
NOTICE
ECA10621
Never attempt to remove the battery
cell seals, as this woul d permanently
d amag e the battery.To char ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional battery
char ger will damag e the b attery.To store the b attery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure the key is turne
d to “OFF”, then d iscon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
3. Fully charge the battery before installation. NOTICE: When in-
stallin g the battery, be sure the
key is turne d to “OFF”, then
connect the positive lea d b efore
connectin g the ne gative lea d.
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent battery damag e.
EAU50812
Replacin g the fusesThe main fuse, the fuel injection sys-
tem fuse, and the fuse box, which con-
tains the fuses for the individual
circuits, are located under the seat.
(See page 3-14.)1. Fuel injection system spare fuse
2. Fuel injection system fuse
3. Fuse box
4. Main fuse
1
2
3
4
U2SSE2E0.book Page 28 Monday, July 20, 2015 2:28 PM
Page 69 of 88

Periodic maintenance an d a djustment
6-29
6
TIPTo access the fuel injection system
fuse, remove the starter relay cover by
pulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Signaling system fuse
2. Ignition fuse
3. Parking lighting fuse
4. Radiator fan motor fuse
5. Backup fuse (for clock)
6. Headlight fuse
7. Spare fuse
1. Fuel injection system spare fuse
2. Starter relay cover
3. Fuel injection system fuse
32
1
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 15.0 A
Parking lighting fuse:
10.0 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 10.0 A
Backup fuse:
10.0 A
U2SSE2E0.book Page 29 Monday, July 20, 2015 2:28 PM
Page 70 of 88

Periodic maintenance an d a djustment
6-30
6
EAU63180
Replacin g the hea dlig ht bul bThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10661
Do not touch the g lass part of the
hea dlig ht bul b to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bul b,
an d the bul b life will b e adversely af-
fected . Thorou ghly clean off any d irt
an d fin gerprints on the hea dlig ht
b ul b usin g a cloth moistene d with al-
cohol or thinner.1. Remove the headlight unit by re- moving the screws. 2. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
3. Unhook the headlight bulb holder, and then remove the burnt-out
bulb. 4. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
5. Install the bulb cover, and then connect the coupler.
TIPWhen installing the headlight bulb cov-
er, make sure the “TOP” mark faces
upwards.
1. Do not touch the glass part of the bulb.
1. Screw
1. Headlight bulb cover
2. Headlight coupler
11
2
1. Headlight bulb holder
2. Headlight bulb
21
U2SSE2E0.book Page 30 Monday, July 20, 2015 2:28 PM
Page 71 of 88

Periodic maintenance an d a djustment
6-31
6
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU45226
Replacin g the auxiliary li ght
b ul b If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-30.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the headlight unit.
1. “TOP” mark
TOP
1
1. Auxiliary light bulb socket
1
1. Auxiliary light bulb
1
U2SSE2E0.book Page 31 Monday, July 20, 2015 2:28 PM
Page 72 of 88

Periodic maintenance an d a djustment
6-32
6
EAU70570
Turn si gnal li ght an d b rake/tail
li g htThis model is equipped with LED-type
turn signal lights and an LED-type
brake/tail light.
If a turn signal light or the brake/tail
light does not come on, have a
Yamaha dealer check it.
EAU24331
License plate li ghtIf the license plate light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU24351
Supportin g the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
U2SSE2E0.book Page 32 Monday, July 20, 2015 2:28 PM
Page 73 of 88

Periodic maintenance an d a djustment
6-33
6
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU25872
Trou
bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
U2SSE2E0.book Page 33 Monday, July 20, 2015 2:28 PM
Page 74 of 88

Periodic maintenance an d a djustment
6-34
6
EAU42505
Trou bleshootin g chartsStartin g pro blems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
U2SSE2E0.book Page 34 Monday, July 20, 2015 2:28 PM
Page 75 of 88

Periodic maintenance an d a djustment
6-35
6
En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
Place a thick ra g, like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stoppe d, press down on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U2SSE2E0.book Page 35 Monday, July 20, 2015 2:28 PM