key YAMAHA XVS250 2002 Owners Manual

EAU00005
IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe injury or death
to the
motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.
CAUTION:A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.NOTE:
A NOTE provides key information to make procedures easier or clearer.
NOTE:_

This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.


Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
_
E_5kr.book Page 1 Friday, December 14, 2001 11:33 AM

TABLE OF CONTENTS
Adjusting the clutch lever free play ................. 6-19
Adjusting the brake lever free play .................. 6-20
Adjusting the brake pedal position and
free play ....................................................... 6-20
Adjusting the rear brake light switch ............... 6-22
Checking the front brake pads and rear
brake shoes ................................................. 6-22
Checking the brake fluid level ......................... 6-23
Changing the brake fluid ................................. 6-24
Drive chain slack ............................................. 6-24
Lubricating the drive chain .............................. 6-26
Checking and lubricating the cables ............... 6-27
Checking and lubricating the throttle grip
and cable ..................................................... 6-27
Checking and lubricating the brake and
shift pedals .................................................. 6-28
Checking and lubricating the brake and
clutch levers ................................................ 6-28
Checking and lubricating the sidestand .......... 6-28
Checking the front fork .................................... 6-29
Checking the steering ..................................... 6-30
Checking the wheel bearings .......................... 6-30
Battery ............................................................. 6-31
Replacing the fuses ........................................ 6-32
Replacing the headlight bulb ........................... 6-33
Replacing the tail/brake light bulb ................... 6-35
Replacing a turn signal light bulb .................... 6-36
Supporting the motorcycle .............................. 6-36Front wheel ..................................................... 6-37
Rear wheel ...................................................... 6-39
Troubleshooting .............................................. 6-40
Troubleshooting chart ..................................... 6-41
MOTORCYCLE CARE AND STORAGE ............. 7-1
Care .................................................................. 7-1
Storage ............................................................. 7-4
SPECIFICATIONS ............................................... 8-1
Specifications .................................................... 8-1
Conversion table ............................................... 8-5
CONSUMER INFORMATION.............................. 9-1
Identification numbers ....................................... 9-1
Key identification number .................................. 9-1
Vehicle identification number ............................ 9-1
Model label ........................................................ 9-2
789
E_5kr.book Page 2 Friday, December 14, 2001 11:33 AM

3-1
3
EAU00027
3-INSTRUMENT AND CONTROL FUNCTIONS
EAU00029
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU00036
ON
All electrical systems are supplied with
power, and the engine can be started.
The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electrical
systems are off. The key can be
removed.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
EW000016
WARNING
_ Never turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the motor-
cycle is stopped before turning the
key to “OFF” or “LOCK”. _1. Push.
2. Turn.
E_5kr.book Page 1 Friday, December 14, 2001 11:33 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU01590
(Parking)
The steering is locked, and the taillight
and auxiliary light are on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
ECA00043
CAUTION:_ Do not use the parking position for
an extended length of time, other-
wise the battery may discharge. _
EAU03034
Indicator and warning lights
EAU00063
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU00057
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU00061
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU04243
Engine trouble warning light “”
This warning light comes on or flashes
when an electrical circuit monitoring
the engine is defective. When this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.NOTE:_ This warning light comes on for a few
seconds when the key is turned to
“ON”, but this does not indicate a mal-
function. _
1. High beam indicator light “”
2. Turn signal indicator light “”
3. Neutral indicator light “”
4. Engine trouble warning light “”
E_5kr.book Page 2 Friday, December 14, 2001 11:33 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU03756
Fuel tank cap To remove the fuel tank cap
Insert the key into the lock and turn it 1/4
turn clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
1. Brake lever
1. Brake pedal
1. Unlock.
E_5kr.book Page 6 Friday, December 14, 2001 11:33 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
NOTE:_ The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked. _
EWA00032
WARNING
_ Make sure that the fuel tank cap is
properly installed before riding. _
EAU03753
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
EW000130
WARNING
_

Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.


Avoid spilling fuel on the hot
engine.
_
EAU00185
CAUTION:_ Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts. _
1. Fuel tank filler tube
2. Fuel level
E_5kr.book Page 7 Friday, December 14, 2001 11:33 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
PRI
This indicates prime. With the fuel cock
lever in this position, the engine can be
“primed”. Turn the fuel cock lever to
this position when the engine has been
allowed to run out of fuel. This sends
fuel directly to the carburetor, which will
make starting easier. After the engine
has started, be sure to turn the lever to
“ON” (or “RES” if you have not refueled
yet).
EAU03839
Starter (choke) lever “” Starting a cold engine requires a richer
air-fuel mixture, which is supplied by
the starter (choke).
Move the lever in direction
a to turn on
the starter (choke).
Move the lever in direction
b to turn off
the starter (choke).
EAU00260
Helmet holder To open the helmet holder, insert the
key into the lock, and then turn the key
as shown.
To lock the helmet holder, place it in
the original position, and then remove
the key.
EW000030
WARNING
_ Never ride with a helmet attached to
the helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an accident. _
1. Pointed end positioned over “PRI”PRI: Priming position
1. Starter (choke) lever “”
1. Helmet holder
2. Unlock.
E_5kr.book Page 9 Friday, December 14, 2001 11:33 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
CD-01E
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is set to “”.
3. Turn the key to “ON”.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The sidestand switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.The clutch switch may be defective.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
NO
NOTE:This check is most reliable if performed with
a warmed-up engine.
YESYES NO
The system is OK.
The motorcycle can be ridden.
YES NO
E_5kr.book Page 12 Friday, December 14, 2001 11:33 AM

5-1
5
EAU00372
5-OPERATION AND IMPORTANT RIDING POINTS
EAU00373
WARNING
_

Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly
understand.


Never start the engine or operate
it in a closed area for any length
of time. Exhaust fumes are poi-
sonous, and inhaling them can
cause loss of consciousness
and death within a short time. Al-
ways make sure that there is ad-
equate ventilation.


Before starting out, make sure
that the sidestand is up. If the
sidestand is not raised com-
pletely, it could contact the
ground and distract the opera-
tor, resulting in a possible loss
of control.
_
EAU04192*
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:

The transmission is in the neutral
position.


The transmission is in gear with
the clutch lever pulled and the
sidestand up.
EW000054
WARNING
_

Before starting the engine,
check the function of the igni-
tion circuit cut-off system ac-
cording to the procedure
described on page 3-12.


Never ride with the sidestand
down.
_
1. Turn the fuel cock lever to “ON”.
2. Turn the key to “ON” and make
sure that the engine stop switch is
set to “”.
3. Shift the transmission into the neu-
tral position.NOTE:_ When the transmission is in the neutral
position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical cir-
cuit. _1. Pointed end positioned over “ON”
E_5kr.book Page 1 Friday, December 14, 2001 11:33 AM

OPERATION AND IMPORTANT RIDING POINTS
5-2
5 4. Turn the starter (choke) on and
completely close the throttle. (See
page 3-9 for starter (choke) opera-
tion.)
5. Start the engine by pushing the
start switch.
NOTE:_ If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 10 seconds on any one
attempt. _
ECA00101
CAUTION:_ The engine trouble warning light
should come on when the key is
turned to “ON”, and then go off after
a few seconds. If the engine trouble
warning light comes on or flashes
after starting, immediately stop the
engine, and have a Yamaha dealer
check the self-diagnosis system. _
6. After starting the engine, move the
starter (choke) lever back halfway.
ECA00055
CAUTION:_ For maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when the
engine is cold! _7. When the engine is warm, turn the
starter (choke) off.NOTE:_ The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off. _
EAU01258
Starting a warm engine Follow the same procedure as for start-
ing a cold engine with the exception
that the starter (choke) is not required
when the engine is warm.
E_5kr.book Page 2 Friday, December 14, 2001 11:33 AM