brake pads YAMAHA XVS950 2009 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Immobilizer system ..........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-3
Multi-function meter unit ..................3-4
Handlebar switches .........................3-7
Clutch lever ......................................3-9
Shift pedal ........................................3-9
Brake lever ....................................3-10
Brake pedal ...................................3-10
Fuel tank cap .................................3-10
Fuel ................................................3-11
Catalytic converter .........................3-12
Rider seat ......................................3-13
Helmet holder ................................3-14
Adjusting the shock absorber
assembly ....................................3-14
Sidestand .......................................3-16
Ignition circuit cut-off system .........3-16
FOR YOUR SAFETY –
PRE-OPERATION CHECKS
...............4-1
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT
.................................... 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing the
panel ............................................ 6-6
Checking the spark plugs ................ 6-6
Engine oil and oil filter cartridge ...... 6-7
Replacing the air filter element ...... 6-11
Checking the engine idling
speed ......................................... 6-11
Checking the throttle cable free
play ............................................ 6-12
Valve clearance ............................. 6-12
Tires .............................................. 6-12
Cast wheels ................................... 6-14
Adjusting the clutch lever free
play ............................................ 6-14Adjusting the brake lever free
play ............................................ 6-15
Adjusting the rear brake light
switch ......................................... 6-16
Checking the front and rear brake
pads ........................................... 6-16
Checking the brake fluid level ....... 6-17
Changing the brake fluid ............... 6-18
Drive belt slack .............................. 6-18
Checking and lubricating the
cables ........................................ 6-20
Checking and lubricating the
throttle grip and cable ................ 6-20
Checking and lubricating the
brake and shift pedals ............... 6-21
Checking and lubricating the
brake and clutch levers .............. 6-21
Checking and lubricating the
sidestand ................................... 6-22
Lubricating the rear suspension .... 6-22
Checking the front fork .................. 6-23
Checking the steering ................... 6-23
Checking the wheel bearings ........ 6-24
Battery ........................................... 6-24
Replacing the fuses ...................... 6-26
Replacing the headlight bulb ........ 6-27
Replacing the tail/brake light
bulb ............................................ 6-28
Replacing a turn signal light
bulb ............................................ 6-29

4-1
1
2
3
4
5
6
7
8
9

FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING

EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel

Check fuel level in fuel tank.

Refuel if necessary.

Check fuel line for leakage.3-11
Engine oil

Check oil level in engine.

If necessary, add recommended oil to specified level.

Check vehicle for oil leakage.6-7
Front brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check lever free play.

Adjust if necessary.

Check brake pads for wear.

Replace if necessary.

Check fluid level in reservoir.

If necessary, add recommended brake fluid to specified level.

Check hydraulic system for leakage.6-15, 6-16, 6-17

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
2
3
45
6
7
8
9

Rear brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check brake pads for wear.

Replace if necessary.

Check fluid level in reservoir.

If necessary, add recommended brake fluid to specified level.

Check hydraulic system for leakage.6-16, 6-17
Clutch

Check operation.

Lubricate cable if necessary.

Check lever free play.

Adjust if necessary.6-14
Throttle grip

Make sure that operation is smooth.

Check cable free play.

If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.6-12, 6-20
Control cables

Make sure that operation is smooth.

Lubricate if necessary.6-20
Wheels and tires

Check for damage.

Check tire condition and tread depth.

Check air pressure.

Correct if necessary.6-12, 6-14
Brake and shift pedals

Make sure that operation is smooth.

Lubricate pedal pivoting points if necessary.6-21
Brake and clutch levers

Make sure that operation is smooth.

Lubricate lever pivoting points if necessary.6-21
Sidestand

Make sure that operation is smooth.

Lubricate pivot if necessary.6-22
Chassis fasteners

Make sure that all nuts, bolts and screws are properly tightened.

Tighten if necessary.—
Instruments, lights, signals
and switches

Check operation.

Correct if necessary.—
ITEM CHECKS PAGE

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
2
3
4
5
67
8
9

EAU1770B
General maintenance and lubrication chart
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1
Air filter element

Replace.
√
2
Clutch

Check operation.

Adjust.
√√√√√
3*
Front brake

Check operation, fluid level and
vehicle for fluid leakage.

Adjust brake lever free play.
√√√√√√

Replace brake pads. Whenever worn to the limit
4*
Rear brake

Check operation, fluid level and
vehicle for fluid leakage.
√√√√√√

Replace brake pads. Whenever worn to the limit
5*
Brake hoses

Check for cracks or damage.
√√√√√

Replace. Every 4 years
6*
Wheels

Check runout and for damage.
√√√√
7*
Tires

Check tread depth and for damage.


Replace if necessary.

Check air pressure.

Correct if necessary.
√√√√√
8*
Wheel bearings

Check bearing for looseness or
damage.
√√√√
9*
Swingarm

Check operation and for
excessive play.
√√√√
10

*
Drive belt

Check belt tension.

Make sure that the rear wheel is
properly aligned.Every 4000 km (2500 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
1
2
3
4
5
6
7
8
9
tion (b).
3. Tighten the locknut.
WARNING

EWA10630

After adjusting the brake lever
free play, check the free play
and make sure that the brake is
working properly.

A soft or spongy feeling in the
brake lever can indicate the
presence of air in the hydraulic
system. If there is air in the hy-
draulic system, have a Yamaha
dealer bleed the system before
operating the motorcycle. Air in
the hydraulic system will dimin-
ish the braking performance,
which may result in loss of con-
trol and an accident.
EAU22272
Adjusting the rear brake light
switch
The rear brake light, which is activated
by the brake pedal, should come on just
before braking takes effect. If neces-
sary, adjust the rear brake light switch
as follows.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).
EAU22390
Checking the front and rear
brake pads
The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)

1. Wear indicator groove
11

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
2
3
4
5
67
8
9
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

EAU22460
Rear brake pads
Each rear brake pad is provided with a
wear indicator, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicator while applying the
brake. If a brake pad has worn to the
point that the wear indicator almost
touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.
EAU22580
Checking the brake fluid level
Front brake
Rear brake
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:

When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.

Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.

Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.

Be careful that water does not en-
1. Wear indicator
1 1

1. Minimum level mark
1. Minimum level mark
1
1

Recommended brake fluid:
DOT 4

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
1
2
3
4
5
6
7
8
9
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.

As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.

Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU23040
Drive belt slack
The drive belt slack should be checked
and adjusted at the intervals specified
in the periodic maintenance and lubri-
cation chart.
EAU23062
To check the drive belt slack
1. Place the vehicle on the sidestand.
2. Note the current position of the
drive belt using the marks near the
drive belt check hole.
TIP

The marks near the drive belt check
hole are 5 mm (0.2 in) apart.

INDEX
A
Air filter element, replacing ...................... 6-11
Auxiliary light bulb, replacing ................... 6-31
B
Battery ..................................................... 6-24
Brake and clutch levers, checking and
lubricating .............................................. 6-21
Brake and shift pedals, checking and
lubricating .............................................. 6-21
Brake fluid, changing ............................... 6-18
Brake fluid level, checking ....................... 6-17
Brake lever .............................................. 3-10
Brake lever free play, adjusting ............... 6-15
Brake pedal ............................................. 3-10
C
Cables, checking and lubricating ............. 6-20
Care ........................................................... 7-1
Catalytic converter ................................... 3-12
Clutch lever................................................ 3-9
Clutch lever free play, adjusting .............. 6-14
D
Dimmer switch ........................................... 3-8
Drive belt slack ........................................ 6-18
E
Engine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-11
Engine oil and oil filter cartridge ................ 6-7
Engine stop switch..................................... 3-8
Engine trouble warning light ...................... 3-4
F
Front and rear brake pads, checking ....... 6-16
Front fork, checking ................................. 6-23
Fuel.......................................................... 3-11
Fuel consumption, tips for reducing........... 5-3Fuel level warning light .............................. 3-4
Fuel tank cap ........................................... 3-10
Fuses, replacing ...................................... 6-26
H
Handlebar switches ................................... 3-7
Hazard switch ............................................ 3-8
Headlight bulb, replacing ......................... 6-27
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-3
Horn switch................................................ 3-8
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-16
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-30
M
Main switch/steering lock .......................... 3-2
Maintenance and lubrication, periodic ....... 6-3
Maintenance, emission control system ..... 6-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function meter unit ............................ 3-4
N
Neutral indicator light................................. 3-3
O
Oil level warning light ................................ 3-3
P
Panel, removing and installing .................. 6-6Parking ...................................................... 5-4
Part locations ............................................ 2-1
Pass switch ............................................... 3-8
R
Rear brake light switch, adjusting ........... 6-16
Rear suspension, lubricating................... 6-22
RESET switch ........................................... 3-9
Rider seat................................................ 3-13
S
Safety information ..................................... 1-1
SELECT switch ......................................... 3-8
Shifting ...................................................... 5-2
Shift pedal ................................................. 3-9
Shock absorber assembly, adjusting ...... 3-14
Sidestand ................................................ 3-16
Sidestand, checking and lubricating ....... 6-22
Spark plugs, checking ............................... 6-6
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Start switch ............................................... 3-8
Steering, checking .................................. 6-23
Storage ..................................................... 7-3
Supporting the motorcycle ...................... 6-31
T
Tail/brake light bulb, replacing ................ 6-28
Throttle cable free play, checking ........... 6-12
Throttle grip and cable, checking and
lubricating ............................................. 6-20
Tires ........................................................ 6-12
Tool kit ...................................................... 6-1
Troubleshooting ...................................... 6-32
Troubleshooting chart ............................. 6-33
Turn signal indicator light .......................... 3-3
Turn signal light bulb, replacing .............. 6-29