check engine YAMAHA XVS950CU 2017 User Guide

Operation and important ri din g points
5-2
5
on, see pa
ge 3-3 for the correspond -
in g warnin g an d in dicator li ght cir-
cuit check.
The ABS warning light should
come on when the main switch is
turned to “ON” and then go off af-
ter traveling at a speed of 10 km/h
(6 mi/h) or higher.
NOTICE
ECA17682
If the ABS warnin g li ght does not
come on an d then go off as ex-
plaine d a bove, see pa ge 3-3 for the
warnin g li ght circuit check.2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by pushing the start switch.
If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as
short as possible to preserve the battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum en
gine life, never ac-
celerate har d when the en gine is
col d!
EAU16673
Shiftin gShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.TIPTo shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.1. Shift pedal
2. Neutral position
1
2
5
4
3
2
N 1 5
4
3
2
N 1
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Operation and important ri din g points
5-4
5
1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10271
If any en gine trou ble shoul d occur
d urin g the en gine break-in perio d,
imme diately have a Yamaha dealer
check the vehicle.
EAU17214
Parkin gWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
Since the en gine an d exhaust
system can b ecome very hot,
park in a place where ped estri-
ans or chil dren are not likely to
touch them an d b e burne d.
 Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
 Do not park near grass or other
flamma ble materials which
mi ght catch fire.
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Periodic maintenance an d a djustment
6-3
6
EAU71030
TIP The annual checks must b e performed every year, except if a kilometer- based maintenance, or for the UK, a
milea ge- base d maintenance, is performe d instead .
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71051
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu gs • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. Every 20000 km (12000 mi)
4 *Fuel injection • Check engine idle speed.
√√√√√√
• Check and adjust synchroniza- tion. √√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary. √√√√√
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Periodic maintenance an d a djustment
6-7
6
21 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
22 *Shock a
bsor ber as-
sem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
24 En
gine oil filter car-
tri dge • Replace.
√√√
25 *Front an
d rear
b rake switches • Check operation.
√√√√√√
26 *Movin
g parts an d
cab les • Lubricate.
√√√√√
27 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
28 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(
24000 mi)
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Periodic maintenance an d a djustment
6-9
6
EAU18752
Removin g an d installin g the
panelThe panel shown needs to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time the panel needs
to be removed and installed.
EAU54942
Panel A
To remove the panel1. Slide the panel lock cover open,
insert the key into the lock, and
then turn it 1/4 turn clockwise. 2. Pull the panel off as shown.
To install the panel
1. Place the panel in the original po- sition.
2. Turn the key 1/4 turn counter- clockwise, remove it, and then
slide the panel lock cover closed.
EAU42433
Checkin g the spark plu gsThe spark plugs are important engine
components, which are easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plugs should be removed and checked
in accordance with the periodic main-
tenance and lubrication chart. In addi-
tion, the condition of the spark plugs
can reveal the condition of the engine.
To remove a spark plu g
1. Remove the appropriate spark plug cover (rear right or front left)
by removing the bolts.
1. Panel A
1
1. Panel lock cover
2. Unlock.
1 2
1. Spark plug cover
2. Bolt
1
2
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Periodic maintenance an d a djustment
6-10
6
2. Remove the spark plug cap.
3. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the additional tool kit, which
was handed out separately at the
purchase of the vehicle. To check the spark plu
gs
1. Check that the porcelain insulator around the center electrode on
each spark plug is a medium-to-
light tan (the ideal color when the
vehicle is ridden normally).
2. Check that all spark plugs in- stalled in the engine have the
same color.
TIPIf any spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
3. Check each spark plug for elec-trode erosion and excessive car-
bon or other deposits, and replace
it if necessary.
4. Measure the spark plug gap with a wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation.
1. Spark plug cover
2. Bolt
1. Spark plug cap
2
1
1
1. Spark plug wrench
1
Specified spark plu g:
NGK/CPR7EA-9
1. Spark plug gap
Spark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
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Periodic maintenance an d a djustment
6-11
6 To install a spark plu
g
1. Clean the surface of the spark plug gasket and its mating surfa-
ce, and then wipe off any grime
from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.3. Install the spark plug cap.
4. Install the spark plug cover by in-stalling the bolts.
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following: Check each hose connection.
 Check each hose and canister for
cracks or damage. Replace if
damaged.
 Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU47115
Engine oil an d oil filter car-
tri dg eThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles.
4. Remove the engine oil filler cap, wipe the engine oil dipstick clean,
insert it back into the oil filler hole
(without screwing it in), and then
remove it again to check the oil
level.
Tightenin g torque:
Spark plug: 13 N·m (1.3 kgf·m, 9.4 lb·ft)
1. Canister
2. Canister breather
1
2
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Periodic maintenance an d a djustment
6-12
6
TIPThe engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is at or below the
minimum level mark, add suffi-
cient oil of the recommended type
to raise it to the correct level.
6. Check the O-ring for damage, and replace it if necessary.
7. Insert the dipstick into the oil filler hole, and then tighten the oil filler
cap.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 4–6 if the oil filter cartridge
is not being replaced.4. Remove the oil filter cartridge withan oil filter wrench.
1. Engine oil filler cap
1. Engine oil dipstick
2. O-ring
3. Maximum level mark
4. Minimum level mark
1
1
432
1. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
2
1
1
2
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Periodic maintenance an d a djustment
6-13
6
TIPAn oil filter wrench is available at a
Yamaha dealer.5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.6. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 7. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
8. Refill with the specified amount of the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.9. Check the O-ring for damage, and replace it if necessary.
1. O-ring
1. Torque wrench
2. Oil filter cartridgeTightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 12 lb·ft)
Ti ghtenin g torque:
Engine oil drain bolt: 43 N·m (4.3 kgf·m, 31 lb·ft)
1
2
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
3.70 L (3.91 US qt, 3.26 Imp.qt)
With oil filter removal: 4.00 L (4.23 US qt, 3.52 Imp.qt)
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Periodic maintenance an d a djustment
6-14
6
10. Install and tighten the engine oil
filler cap.
11. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.
NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha dealer check
the vehicle.12. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU47081
Replacin g the air filter ele-
mentThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
To replace the air filter element
1. Remove the air filter case cover by removing the bolts.
2. Pull the air filter element out.
1. Engine oil filler cap
2. O-ring
2
1
1. Bolt
2. Air filter case cover
2 1
1
UBS5E0E0.book Page 14 Wedne
sday, October 19, 2016 10:21 AM