ABS YAMAHA YBR125 2007 Owners Manual

ROAD SAFETY TIPS....................................... 1-1
DESCRIPTION................................................ 2-1
Left view ........................................................ 2-1
Right view ...................................................... 2-2
Controls/Instruments................................... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS.................................................... 3-1
Main switch cum steering lock ..................... 3-1
Speedometer................................................ 3-2
Fuel gauge .................................................... 3-2
Indicator lights .............................................. 3-2
Handlebar switches ..................................... 3-3
Clutch lever ................................................... 3-3
Shift pedal ..................................................... 3-4
Front brake lever ........................................... 3-4
Rear brake pedal .......................................... 3-4
Fuel tank cap ................................................ 3-5
Fuel............................................................... 3-5
Fuel cock ....................................................... 3-6
Starter Lever .................................................. 3-7
Kick starter .................................................... 3-7
Seat............................................................... 3-8Storage compartment .................................. 3-9
Rear shock absorber adjustment ............... 3-9
Handle Seat, Lifting Handle, stay Lock .......3-10
PRE-OPERATION CHECKS ........................... 4-1
Pre-operation check list ............................... 4-1
OPERATION AND IMPORTANT RIDING
POINTS............................................................ 5-1
Starting and warming up a
cold engine ................................................... 5-1
Starting a warm engine ................................ 5-2
Shifting.......................................................... 5-2
Tips for reducing fuel consumption ............. 5-3
Running-in.................................................... 5-3
Parking.......................................................... 5-4
PERIODIC MAINTENANCE AND MINOR
REPAIR ............................................................ 6-1
Tool kit ........................................................... 6-1
Preventive maintenance schedule .............. 6-3
Panel removal and installation .................... 6-5
Spark plug inspection .................................. 6-7
Engine OIl ..................................................... 6-8
1
4
23
65
TABLE OF CONTENTS
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DESCRIPTION
2-2
Right view11. Rear shock absorber (page 3-9)
12. Air filter (page 6-10)
13. Kick starter (page 3-7)14. Seat(page 3-8)
15. Engine oil filler cap (page 6-8)
16. Rear brake pedal (page 3-4,6-17)
STANDARD VEHICLE
15
11 12 13 14
16
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1. Storage compartmentStorage compartmentThe storage compartment is located
inside the L.H. Side Cover
1. Spring preload adjusting ring
2. Position indicatorRear shock absorber
adjustmentEach shock absorber is equipped
with a spring preload adjusting ring.
Adjust spring preload as follows.
Turn the adjusting ring in direction a
to increase spring preload and in
direction b to decrease spring
preload. Make sure that the
appropriate notch in the adjusting
ring is aligned with the position
indicator on the rear shock absorber.Always adjust each shock
absorber to the same setting.
Uneven adjustment can cause poor
handling and loss of stability.
INSTRUMENT AND CONTROL FUNCTIONS
3-9
WARNINGAdjusting
PositionSoft
12345Hard
Stan-
dard
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
PREVENTIVE MAINTENANCE SCHEDULE
EVERY 10,000 KM EVERY 10,000 KM
17
Check operation/oil leakage.
REAR SHOCK
ABSORBER
Replace if necessary.
STEERING BEARING
FRONT FORKS 16 15
Check operation/oil leakage. Repair if necessary. Check Bearing assembly for looseness;
Correct if necessary.
Relace oil Repack grease
S.NO ITEMOPERATION
DRIVE CHAIN
NUTS, BOLTS AND
FASTENERS
CENTERSTAND AND
SIDE STAND
Check Chain slack, alignment. Adjust if necessary.
Clean periodically & lubricate.
Check all Chassis fittings and fasteners for looseness.
Tighten as per specification.
Check operation and lubricate if necessary.
Check electrolyte level and top it up if necessary.
Check specific gravity and charge if required.
Check breather pipe for blockage and routing.
CONTROL CABLES
-THROTTLE
-CLUTCH
-FRONT BRAKE 18
19
20
21
BATTERY
22
Readjust or replace as required. Check operation, free play, cable damage
EVERY MONTH
IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.YAMAHA*
EVERY 10,000 KMS
WHEEL BEARING 14
Check Bearing assembly for looseness, damage;
Replace if necessary.
Repack grease
30 Days OR
500-700 KmAFTER EVERY DAYS OR KMS
90 Days OR
2500-2700 Km180 Days OR
4500-5000 KmAFTER
EVERY
2000 KMS

A. CLEANINGFrequent, thorough cleaning of your
Motorcycle will not only enhance its
appearance but will improve its
general performance and extend
the useful life of many components.1. Before cleaning the Motorcycle:
a. Block off the end of the exhaust
pipe to prevent water entry; a
plastic bag and strong rubber
band may be used.
b. Make sure the spark plug and all
filler caps are properly installed.
2. If the engine case is excessively
greasy, apply degreaser with a
paint brush. Do not apply
degreaser to the chain, sprockets,
or wheel axles.
3. Rinse the dirt and degreaser off
with a garden hose. Use only
enough pressure to do the job.Direct excessive Hose Pressure
may cause water Entry Into Wheel
Bearing, Front Fork Brakes,
Transmission Seals & Electrical
Parts, there-by leading to its
Detorioration.
7-1
Improper cleaning can damage
the cowlings, panels and other
plastic parts. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean
plastic.
Do not use any harsh chemical
products on plastic parts.
Alaways use clean cloth or
sponge for cleaning the
Motorcycle.
CAUTION :4. After riding on dirty roads, wash
the Motorcycle with cold water
immediately. Do not use warm
water to clean the tyre.
5. Once the majority of the dirt has
been hosed off, wash all surfaces
with warm water and mild,
detergent-type soap. An old
toothbrush or bottle brush is
handy for hard-to-get-at places.
6. Rinse the Motorcycle off
immediately with clean water and
dry all surfaces with a chamois,
clean towel, or soft absorbent
cloth.
7. Dry the chain and lubricate it to
prevent rust.
CAUTION :CLEANING AND STORAGE

SPECIFICATIONS
8-3
Wheels:
Brakes:
Suspension :
Shock absorberType:
Size:
Front :
Type Drum brake
Operation Right Hand lever
Front Telescopic fork
Rear
:
Front Coil spring/ oil damper
RearFront Spoke wheel
Rear Spoke wheel
Front 1.60 X 18
Rear 1.60 X 18
Rear :
Type Drum brake
Operation Right foot operation
Swing arm
Coil spring/ oil damperWheel travel:
Electrical:
Bulb voltage ,Wattage x Quantity:
Fuse:Front 120 mm
Rear: 90 mm
Ignition system: CDI (Digitally Timing
Generator system:
Type
Standard output 12V
Battery:
Type
Voltage, capacity
Headlight
Tail / Brake light
Front flasher light
Rear flasher light
Meter light
Neutral indicator light
High beam indicator light
Turn indicator light
Tuning Fork Logo 12V 3.4Wx1
MainAdvanced)
Flywheel magneto
Lead acid
12V 2.5AH
(Halogen-HS1) 12V 35W/ 35W x 1
12V 5W/21W x 1
12V10Wx2
12V10Wx2
12V3.4Wx2
12V3.4Wx1
12V3.4Wx1
12V1.7Wx2
1OA

10-1
1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external
visual damages and take corrective action.
Check each of the following items individually and mention the corrective action (as per the
recommended specifications) in the boxes provided.2. Check for missing part(s), if any.A. FRAME
a. Brakes
Front : Free Play at Lever End (10 ~ 15 mm)
Rear :Free Play at Rear Brake (20 ~ 30 mm)
b. Clutch :Free Play at Lever End (10 ~ 15 mm)c. Throttle :Free Play at Throttle Grip (3 ~7 mm)d. Steering :Check for Free Movemente. Suspension
Front Fork : Check for any sticky movement
Rear Shock Abs : For Free Stroking & Setting on both
(To be filled in by the Dealer on receipt of the Motorcycle from YMIS)
Odo-Meter
ReadingDate of
Inspection
Frame
No.Engine
No.Date of
SaleFound OK
Set RightReplaced
Cleaned
Lubricated
RCL
S
PRE-DELIVERY INSPECTION REPORT
No.
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PRE-DELIVERY INSPECTION REPORT
f. Wheels
Tyre :Tyre pressure Solo Double
(PSI)
Front 25 25
Rear 33 36
R i m : Runout - Radial - 1.5 mm (Max)
- Lateral - 1.5 mm (Max)
Spokes : No loosenes
g. Locks Operation : • Ignition
• Steering• Fuel Tank Cap• Side Cover (L.H.)
h. FastenersSpecified Torque
(Ft-Lb)
1. Front Wheel Axle Nuts 25-40
2. Front Fork (Crown Handle & Inner Tube)13-202. Front Fork under Bracket Stem Nut18-223. Handle Bar Mounting Bolts 13-204. Rear Shock Absorber Mounting Bolts22-355. Rear Swing Arm Pivot Shaft Nut32-526. Rear Wheel Axle/Sprocket. Shaft Nuts60-70
B. ENGINE
a. Engine Oil : • Oil Level (For checking - Refer Pg. 6-9)
• Check for any Leakages
10-2
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10-5
1. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.).
2. Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve & Fuel
Gauge.
3. Operation and function of Starter Lever.
4. Operation of Kick Lever.
5. Operation of Throttle.
6. Operation of Handle Bar Switches, their Functions and Pass Beam.
7. Disadvantages of riding on half Clutch (Never ride with clutch pressed).
8. Gear shifting pattern.
9. Tyre inflation pressure :Front - 25 Psi Rear - 33 Psi (Solo), 36 Psi (Double)
10. Never give sudden acceleration; always accelerate gradually
11. Simultaneous use of Front and Rear Brakes.
12. Never ride with your foot on Rear brake Pedal.
13. Whenever parking the Motorcycle on the Side Stand, ensure that the Fuel Cock Lever is in closed
position.
14. Always adjust both the right and left Shock Absorbers to the same position.INSTALLATIONProcedures to be explained to the customer on delivery of the Motorcycle by the Dealer's
Representative.
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