warning YAMAHA YBR125 2014 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2014, Model line: YBR125, Model: YAMAHA YBR125 2014Pages: 84, PDF Size: 1.82 MB
Page 50 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
7. Tighten the locknut at the clutch cable.
8. Tighten the locknut at the clutch lever, and then slide the rubber
cover to its original position.
EAU37914
Checkin g the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the b
rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.1. No brake lever free play
1
U51DE1E0.book Page 17 Thursday, August 29, 2013 4:41 PM
Page 51 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU39814
Adjustin g the brake pe dal free
playThe brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) at
the brake pedal end as shown. Period-
ically check the brake pedal free play
and, if necessary, adjust it as follows.
To increase the brake pedal free play,
turn the brake pedal free play adjusting
nut at the brake rod in direction (a). To
decrease the brake pedal free play,
turn the adjusting nut in direction (b).
WARNING
EWA10681
After a djustin g the d rive chain
slack or removin g an d installin g
the rear wheel, always check
the brake ped al free play.
If proper a djustment cannot be
o btaine d as descri bed , have a
Yamaha dealer make this a d-
justment.
After a djustin g the b rake pe dal
free play, check the operation of
the brake li ght.
EAU44821
Checkin g the shift pe dalThe operation of the shift pedal should
be checked before each ride. If opera-
tion is not smooth, have a Yamaha
dealer check the vehicle.
1. Brake pedal free play
1. Brake pedal free play adjusting nut
1
(a) (b)
U51DE1E0.book Page 18 Thursday, August 29, 2013 4:41 PM
Page 53 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU43171
Rear
brake shoes
The rear brake is provided with a wear
indicator, which allows you to check
the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit mark, have a Yamaha
dealer replace the brake shoes as a
set.
EAU37003
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWA15981
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:
Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducing brakin g
performance.
Clean the filler cap before re-
moving . Use only DOT 3 or DOT
4 brake flui d from a sealed con-
tainer.
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.
1. Brake shoe wear limit mark
2. Brake shoe wear indicator
1
2
1. Minimum level mark
Specified b rake flui d:
DOT 3 or DOT 4
1
U51DE1E0.book Page 20 Thursday, August 29, 2013 4:41 PM
Page 56 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
69. Adjust the brake pedal free play.
(See page 6-18.)
WARNING
EWA10661
After a djustin g the brake pe dal free
play, check the operation of the
b rake li ght.10. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
EAU23026
Cleanin g an d lu bricatin g the
d rive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must b e lubricated
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent d amaging
the O-rin gs, do not clean the
d rive chain with steam cleaners,
hi gh-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
en gine oil or any other lu bri-
cants for the drive chain, as they may contain su
bstances that
coul d damag e the O-rin gs.
[ECA11112]
U51DE1E0.book Page 23 Thursday, August 29, 2013 4:41 PM
Page 57 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU23098
Checking an d lu bricatin g the
ca blesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with ca ble movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712] EAU49921
Checkin
g an d lu bricatin g the
throttle grip an d ca bleThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
U51DE1E0.book Page 24 Thursday, August 29, 2013 4:41 PM
Page 58 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU23184
Checking an d lu bricatin g the
b rake pe dalThe operation of the brake pedal
should be checked before each ride,
and the pedal pivot should be lubricat-
ed if necessary.
EAU23215
Checkin g an d lu bricatin g the
centerstan d an d si destan dThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstan d or si destan d d oes
not move up an d d own smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstan d or
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
U51DE1E0.book Page 25 Thursday, August 29, 2013 4:41 PM
Page 59 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAUM1653
Lubricatin g the swin garm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
U51DE1E0.book Page 26 Thursday, August 29, 2013 4:41 PM
Page 60 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
NOTICE
ECA10591
If any damage is foun d or the front
fork does not operate smoothly,
have a Yamaha d ealer check or re-
pair it.
EAU45512
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center- stand. WARNING! To avoi d inju-
ry, securely support the vehicle
so there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel bearin gsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
U51DE1E0.book Page 27 Thursday, August 29, 2013 4:41 PM
Page 61 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6
EAU23389
BatteryThe battery is located behind panel B.
(See page 6-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe b
urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the b attery and pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
NOTICE
ECA10621
Never attempt to remove the b attery
cell seals, as this woul d permanently
d amag e the b attery.To char ge the b attery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional b attery
char ger will d amage the battery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure the key is
1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)1 23
U51DE1E0.book Page 28 Thursday, August 29, 2013 4:41 PM
Page 62 of 84
![YAMAHA YBR125 2014 Owners Manual PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6turne
d to “OFF”, then discon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more t YAMAHA YBR125 2014 Owners Manual PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6turne
d to “OFF”, then discon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more t](/img/51/53616/w960_53616-61.png)
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6turne
d to “OFF”, then discon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
3. Fully charge the battery before installation. NOTICE: When in-
stallin g the battery, be sure the
key is turned to “OFF”, then
connect the positive lea d b efore
connectin g the ne gative lead .
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent battery dama ge.
EAU43214
Replacin g the fuseThe fuse is located behind panel B.
(See page 6-7.)
To access the fuse, disconnect the
starter relay coupler. The spare fuse is located on the rear of
the starter relay holder.
To access the spare fuse, remove the
starter relay (together with its holder)
by pulling it out, then turn the starter re-
lay over.
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off all electrical circuits.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to1. Starter relay coupler
1. Fuse
2. Starter relay holder
3. Starter relay
1
2 3
1. Spare fuse
2. Starter relay holder
3. Starter relay
1
2 3
U51DE1E0.book Page 29 Thursday, August 29, 2013 4:41 PM