brake YAMAHA YD110 2005 Owner's Manual

Rear wheel removalfiNys ifg, dks gVkuk
WARNING
 It is advisable to service the
wheel by YMI dealer.
 Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd ifg, dh ^l£ol*
okbZñ,eñvkbZñ Mhyj ls gh djkbZ tk,A

eksVjlkbfdy dk lqjf{kr rjhds ls
lgkjk nsdj [kM+k djsaA rkfd bls
iyV dj fxjus dk [krjk u jgsA
Axle nut torque
,Dly ds uV dk VkdZ %
33 ft.-lb (4.55 m-kg)
2. Make sure the axle nut is
properly torqued and a new
cotter pin is installed.
;g lqfuf'pr djsa fd ,Dly ds uV
dks lgh rjhds ls dlk
gqvk gks vkSj
ml ij u;k dkWVj fiu yxk gksA
WARNINGAlways use a new cotter pin. psrkouhges'kk dkWVj fiu dk iz;ksx djsaA3. Adjust the free play in the brake
lever.
czsd yhoj ds Ýh&Iys dks ,M~tLV
djsaA
1. Nut
uV
2. Cotter pin
dkWVj fiu
3. Tension bar
Vsa'ku ckj
1. Place the Motorcycle on the
centerstand.
eksVjlkbfdy dks chp ds LVS.M ij
[kM+k djsaA
2. Remove the cotter pin and nut.
Then remove the tension bar
from the brake shoes plate.
dkWVj fiu vkSj uV dks gVk nsaA mlds
ckn 'kw&IysV esa ls ^Vsa'ku&ckj* dks
ckgj fudky ysaA
6.42
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
2
1
3
pg56_96.pmd2/25/2005, 9:59 AM 78

1. Rear axle
fiNyk ,Dly
4. Remove the axle nut cotter pin
and the axle nut.
,Dly ds uV vkSj ,Dly&uV ds
dkWVj&fiu dks [kksydj ckgj fudky
ysaA
5. Pull out the rear axle.
fiNys ,Dly dks ckgj dh rjQ [khapsA
6. Remove the wheel assembly.
ifg, dh vlsEcyh dks ckgj fudky
ysaA
1. Axle nut
,Dly&uV
2. Cotter pin
dkWVj fiu
3. Brake rod
czsd&jkWM ¼czsd dh NM+½
4. Brake adjusting nut
czsd dk ,M~t¯LVx&uV
3. Remove the brake adjusting
nut and brake rod from the
brake cam lever.
czsd ds dSe&yhoj esa ls czsd dk
,M~t¯LVx uV vkSj czsd dh NM+ ¼jkWM½
dks ckgj fudky ysaA
ALWAYS USE YMI GENUINE SPARE PARTSges'kk ^;kekgk* ds vlyh iqtkZsa dk iz;ksx djsaA
6.43
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
2
3
4
pg56_96.pmd2/25/2005, 9:59 AM 79

Rear wheel installationfiNys ifg, dks yxkuk1. Install the rear wheel and the
axle.
fiNys ifg, vkSj ,Dly dks yxk;saA
2. Install the axle nut.
,Dly ds uV dks yxk;saA
3. Insert the brake rod into the
brake cam lever and install the
brake free play adjusting nut.
czsd dh NM+ dks cszd ds dSe yhoj esa
cSBk,a ¼Mkysa½ vkSj ^czsd Ýh Iys ,M~t¯LVx
uV dks* ogka yxk nsaA
4. Install the tension bar on to the
brake shoe plate and tighten
the tension bar nut to the
specified tightening torque.
czsd 'kw IysV ij Vsa'ku ckWj dks yxk;sa
rFkk dk Vsa'ku ckWj uV dks fu£n"V
VkdZ ij dl nsaA
5. Take the Motorcycle off the
centerstand.
eksVjlkbfdy dks lsaVj LVS.M ls uhps
mrkj nsaA
Specified torque
fu£n"V VkdZ %
Tension bar nut
Vsa'ku&ckj dk uV %
14 ft-lb (1.9 mkg)
Axle nut
,Dly uV %
65 ft-lb (9.05 mkg)
6. Tighten the axle nut to the
specified tightening torque.
Then install a new cotter pin.
,Dly ds uV dks fu£n"V VkdZ rd ys
tkdj vPNh rjg ls dl nsaA
rRi'pkr~ u;k dkWVj fiu yxk,aA
WARNINGAlways use a new cotter pin. psrkouhges'kk u;s dkWVj&fiu dk iz;ksx djsaA7. Adjust the rear brake pedal free
play. (See page 6-23)
fiNyh czsd&iSMy dh Lora=k ¼Ýh½ Iys
dks ,M~tLV djsaA
¼i "B la[;k
6-23
ns[ksaa½
WARNINGCheck the operation of the brake
light after adjusting the rear
brake. psrkouhfiNyh czsd dks ,M~tLV djus ds ckn
czsd ykbV dh dk;Z&iz.kkyh dh tk¡p djsaA
6.44
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd2/25/2005, 9:59 AM 80

1. Before cleaning the Motorcycle :
eksVjlkbfdy dh lQkbZ djus ls
igys %
a. Block off the end of the exhaust
pipe to prevent water entry; a
plastic bag and string rubber
band may be used.
,XtkWLV ikbZi ¼fudkl&ikbi½ ls ikuh
ds izos'k dks jksdus ds fy, ikbi ds
,d fljs dks IykfLVd cSx vkSj jcj
cSaM dk iz;ksx djds] can fd;k tk
ldrk gSA
b. Make sure the spark plug and all
filler caps are properly installed.
lqfuf'pr djssa fd LikWdZ Iyx vkSj
lHkh fQYyj&dSSIl Bhd rjg ls yxk,
x;s gksaA
2. If the engine case is excessively
greasy, apply degreaser with a
paint brush. Do not apply
degreaser to the chain,
sprockets, or wheel axles.
;fn batu dk dsl vR;kf/kd :i ls
fpduk gS rks isaV czq'k dh lgk;rk ls
bl ij ^fpdukbZ vojks/kd* yxk,aA
psu] LizkWdsV~l vFkok ifg, ds ,Dlyksa
ij fM&xzhlj dk mi;ksx u djsaA
A. CLEANING
lQkbZ
Frequent, thorough cleaning of your
Motorcycle will not only enhance its
appearance but will improve its
general performance and extend the
useful life of many components.tYnh&tYnh] iwjh rjg lQkbZ u dsoy
vkidh eksVjlkbfdy dks ns[kus esa vPNk
cukrh gS cfYd bldh lk/kkj.k dk;Z{kerk
esa lq/kkj ykrh gS vkSj blls cgqr ls iqtsZ
ds dk;Z&dky esa o f) gksrh gS CAUTION :
 Improper cleaning can damage
the cowlings, panels and other
plastic parts. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean
plastic.
 Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
lko/kkuh %
xyr rjhds ls dh xbZ lQkbZ ls
eksVjlkbfdy ds dkůyx] iSuy rFkk
vU; IykWfLVd ds iqtsZ [kjkc gks ldrs
gSaA IykWfLVd ds iqtksZa dks lkQ djus
ds fy, eghu fMVtsZaV vkSj ikuh ds
lkFk dsoy lkQ] eqyk;e diM+s dk
gh iz;ksx djsaA IykfLVd ds iqtsZ
¼daiksusaV~l½ ds fy, fdlh rst
dsehdYl dk iz;ksx u djsaA

lqfuf'pr djsa fd mu diM+ksa vFkok
Liat ds iz;ksx ls cpk tk, tks
'kfDr'kkyh vFkok ,cjsflo lQkbZ
mRiknksa] nzkod] vFkok fFkuj] b±/ku]
¼xSl½ tax izfrjks/kdksa vFkok
tax&fueZwydksa] cszd ds b±/ku] 'khr
fojks/kh ¼,aVh&Ýht½ vFkok bysDVªksykbV
ds laidZ esa vk tkrs gSaA
7.1
CLEANING AND STORAGElQkbZ rFkk HkaMkj.k
pg56_96.pmd2/25/2005, 9:59 AM 84

3. Rinse the dirt and degreaser off
with a garden hose. Use only
enough pressure to do the job.
xkMZu&gkSt+ dh enn ls /kwy&feV~Vh
vkSj fM&xzhlj ds O;FkZ ¼vkWQ½ dks Åij
mBk ysaaA bl dk;Z dks djus ds fy,
dsoy i;kZIr ncko dk bLrseky djsaA
CAUTION :Excessive hose pressure may
cause water seepage and
deterioration of wheel bearings,
front fork, brakes, transmission
seals and electrical parts. lko/kkuh %vR;kf/kd ikuh ds ncko ls ifg, dh
cs;¯jx] vxys QksdZ] czsDl] Vªkaleh'ku dh
lhy] vkSj fctyh ds iqtksZa esa ikuh dk
teko gks ldrk gS vkSj os u"V gks ldrs
gSaA4. After riding on dirty roads, wash
the Motorcycle with cold water
immediately. Do not use warm
water to clean the tyre.4.
ued ;qDr lM+dksa ij xkM+h pykus ds
ckn eksVjlkbfdy dks rqjar BaMs ikuh
ls /kks,aA Vk;j lkQ djus ds fy;s
xeZ ikuh dk bLrseky u djsaA
5. Once the majority of the dirt has
been hosed off, wash all surfaces
with warm water and mild,
detergent-type soap. An old
toothbrush or bottle brush is
handy for hard-to-get-at places.
,d ckj cgqr lh /kwy gVus ds ckn]
lHkh LFkkuksa dks xquxqus ikuh vkSj eqyk;e
fMVtsZaV dh rjg ds lkcqu ls /kks,aA
eqf'dy ls igqapus okys LFkkuksa dh
lQkbZ ds fy, iqjkus VwFk&czq'k vFkok
cksry&czq'k dk bLrseky djsaA
6. Rinse the Motorcycle off
immediately with clean water
and dry all surfaces with a
chamois, clean towel, or soft
absorbent cloth.
eksVjlkbfdy ij lkQ ikuh Mkydj]
bls rqjar mBkdj [kM+k dj ysa vkSj
lHkh LFkkuksa dks lkQ & rkSfy, vFkok
ueZ diM+s ls lkQ dj lq[kk ysaaA
7. Dry the chain and lubricate it to
prevent rust.
psu dks lq[kkdj] bls tax ls cpkus ds
fy, bl ij xzhl yxk nsaA
8. Clean the seat with a vinyl
upholstery cleaner to keep the
cover pliable and glossy.
eksVjlkbfdy dh lhV dks yphyk
vkSj pednkj j[kus ds fy, ßfoukby
vi QkLVªh DyhujÞ ls lkQ djsaA
9. Automotive-type wax may be
applied to all painted and
chromeplated surface. Avoid
combination cleaner waxes.
Many contain abrasive which may
mar the paint or protective finish.
When finished, start the engine
and let it idle for several minutes.
lHkh isaV fd, gq, vkSj djkse&IysV
fd, gq, LFkkuksa ds fy,
vkVkseksfVo&Vkbi oSDl dk iz;ksx fd;k
tk ldrk gSA feJ.k&;qDr oSDl
Dyhuj dk iz;ksx djus ls cpsaaA cgqr
ls oSDl esa jcj&d.k ekStwn jgrs gSa
tks isaV fd, gq, vFkok fQfu'k fd,
gq, LFkkuksa dks gkfu igqapk ldrs gSaA
lQkbZ dk dke iwjk gksus ds ckn batu
dks dqN feuVksa rd [kkyh gh pyus
nsaaA
7.2
CLEANING AND STORAGE
lQkbZ rFkk HkaMkj.k
pg56_96.pmd2/25/2005, 9:59 AM 85

Wheels:
Type:
FrontSpoke wheel
RearSpoke wheel
Size:Front1.60 × 18
Rear1.60 × 18
Brake:
Front :
Type Drum brake
operationright Hand lever
Rear :
Type Drum brake
OperationRight foot operation
Suspention :
Front Telescopic fork
RearSwing arm
Shock absorber:
Front Coil spring/oil damper
RearCoil spring/oil damperWheels travel:
Front 110 mm
Rear 70 mm
Electrical:
Ignition system:CDI (Digitally
Controlled)
Generator system:
Type Flywheel magneto
Standard output 12V
Battery:
Type Lead acid
Voltage, capacity 12V 2.5AH
Bulb voltage, Wattage × Quantity:
Headlight12V 35W/35W × 1
Tail/Brake light 12V 21W/5W × 1
Front flasher light 12V 10W × 2
Rear flasher light 12V 10W × 2
Meter light 12V 2W × 1
Neutral indicator light 12V 3.4W × 1
High beam indicator light 12V 3.4W × 1
Turn indicator light 12V 3.4W × 1
Fuse:
Main 10A
8.5
SPECIFICATIONSfo'ks"k fooj.k
pg56_96.pmd2/25/2005, 9:59 AM 92

SAFETY NORMS
9.4
lqj{kk&flðk¡r
Certain Safety norms have been mandated for the Two Wheelers to prevent accidents. The following items have
been provided in the Vehicle for your safety.lqj{kk flðkar
CMVR
fu;e¨a ds vuqlkj] n¨ ifg;k okgu¨ d¨ nq?kZVuk ls cpkus ds fy, fuf'pr lqj{kk flðkar cuk, x, gSA vkidh
lqj{kk ds fy, e¨VjlkbZfdy esa fuEufyf[kr oLrq,¡ çnku dh xbZ gSA
It is recommended to use Saree Guard, when driving with female as a pillion rider.fiNyh lokjh ds :i esa ,d efgyk ds lkFk *Mªkb¯ox^ djrs gq, ;g çLrkfor fd;k x;k gS fd e¨VjlkbZdy esa *lkM+h xkMZ^ yxk;k
tk,AIn the interest of your own safety you are requested to always keep the above items (and the Vehicle in general) in
good working condition to avoid any Accident.vkidh lqj{kk ds fgr esa vkils çkFkZuk gS fd mij¨Dr oLrqv¨a d¨ fdlh Hkh nq?kZVuk ls cpkus ds fy, vPNh dk;Z&fLFkfr esa j[ksaA1. Horn
gkuZA
2. Rear View Mirror
ihNs ns[kus ds fy, 'kh'kkA
3. Efficient Front & Brakes (To be applied simultaneously)
vxyh o fiNyh czsds ¼t¨ lkFk&lkFk yxkbZ tkrh gS½A
4. Grip for Pillion Rider
ihNs cSBs gq, O;fDr ds fy, fxziA
5. Head Light/Tail Light
gSM ykbVA ihNs dh ykbVA
6. Stay for Helmet lock
gsyesV d¨ ykWd djus ds fy, *LVs^A
7. Indicators
bafMdsVj
pg97_103.pmd2/25/2005, 9:59 AM 98

WARRANTY
9.6
okjaVh
The claim for exchange or repair of part (s) shall be considered only when:ikVZl d¨ cnyus vFkok budh fjis;j djus ds Dyse ij rHkh fopkj fd;k tk,xk tc %1. Customer ensures that immediately upon discovery of the defect he
approaches the nearest YMI Authorised Dealership with the affected
Motorcycle.
The expenses if any, to bring the Motorcycle to the YMI Authorised
Dealership shall be borne by the customer.
miHkksDrk ;g vk'oklu nsrk gS fd n¨"k dk irk yxus ds rqqjUr ckn og e¨VjlkbZfdy
ds lkFk utnhd ds okbZñ,eñvkbZñ Mhyj ds ikl igq¡p tk,xkA
e¨VjlkbZfdy dks vf/kÎÑr Mhyj ds ikl ys tkus dk fdlh rjg dk [kpZ] miHkksDrk
}kjk Lo;a lgu fd;k tk,xkA
2. Customer produces the Owner’s Manual in original to enable the YMI
Dealer to verify the Motorcycle details and servicing details.
eksVjlkbZfdy v©j mldh *l£o¯lx^ dh foLr r tkudkjh nsus ds fy, miHkksDrk dks
okbZñ,eñvkbZñ Mhyj d¨ vksulZ eSuqvy dh ewy izrh çLrqr djuh gksxhA
THIS WARRANTY IS NOT APPLICABLE TO;g *okjaVh^ mu ifjfLFkfr;ksa esa vuqdwy ugh jgsaxh tSls %1. Normal maintenance operations such as Engine tune-up, Decarbonising,
Fuel System Cleaning, Wheels, Brakes and Clutch adjustments as
well as any other normal adjustment.
;g okjaVh dojst dsoy rHkh ykxw gksxk tc eksVjlkbZfdy dks vf/kÑr Mhyj
}kjk lHkh eq¶r l£ol] cksul Ýh l£ol v©j isM l£ol çLrkfod l£ol varjky
esa djokbZ xbZ gks tks fd bl iqfLrdk ds i "B
10-39 ls 10-41 esa fn;k x;k
gS rFkk dsoy okbZñ,eñvkbZñ ds vf/kÑr&ikVZl~ o ;kekY;wc dk ç;ksx fd;k x;k
gksA ÑI;k ;g lqfuf'pr djsa fd çR;sd l£ol] fiNyh l£ol dk
60 fnu ds
varjky ;k çLrkfod le;kuqlkj ;k tks Hkh igys gks djokuh pkfg,A
okjaVh dh oS/krk
pg97_103.pmd2/25/2005, 9:59 AM 100

1- lkekU; ejEer ds dk;Z] tSls fd batu dh V~;w¯ux] fMdkcksZukb¯tx] b±/ku dh lQkbZ&ç.kkyh] ifg;¨a]czsdksa v©j Dyp dh
,MtLVesaV ds lkFk&lkFk dksbZ nwljh lk/kkj.k ,MtLVesaVA2. Normal replacement of service wear and tear items, i.e., Brake Shoes, Fasteners/Shims/Washers, Gaskets
and Rubber or Plastic Components, Cable and Electrical Items like Bulbs, Drive Chain, Sprocket, Clutch
plate, Race Bearing & Element Air Cleaner.
dk;Z ds n©jku f?kls rFkk [kjkc gq, ikVZl mnkgj.kr% czsd 'kwt+] QkLVulZ@f'kel@ok'klZ] xSldV rFkk jcM+ ;k IykfLVd
ds daiksusaV] rkjsa v©j bysDVªhdy vkbVe&tSls fd cYc] Mªkbo&psu] LçkWfdV v©j Dyp IysV~l] jsl cs;¯jx vkSj ,yhesaV ,;j
Dyhuj dks lk/kkj.kr% cny dj nsukA]
3. Part(s) of the Motorcycle that have been subjected to misuse, accident, negligent treatment or which have
been used in conjunction with parts and equipment not manufactured or recommended for use by Yamaha
Motor India Pvt. Ltd., if in the sole judgement of Yamaha Motor India Pvt. Ltd. such use prematurely affects
the performance and reliability of the motorcycle.
vf/kÎdj.k fd, gq, eksVjlkbZfdy ds ikVZl tks fd nq:i;ksx] nq?kZVuk] ykijokgh ls Bhd fd, x, vFkok ftUgs nwljs ikVZl
rFkk midj.kks ds lkFk tksM+ dj ç;ksx fd;k x;k gS ysfdu ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ çLrkfod vFkok fu£er ugh
fd;k x;k gS] ;fn ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñds fuekZ.k ds varxZr vkrs gS] bl rjg ls mu vkbVedk vlkef;d
ç;ksx eksVjlkbZfdy dh dk;Zdq'kyrk v©j fo'oluh;rk dks çHkkfor djrk gSA
4. Use of non-genuine parts, non-genuine oil and lubricants.
udyh Y;qczhdsaVl] rsy rFkk udyh ikVZl dk ç;ksxA
5. Parts of the Motorcycle getting rusty due to atmospheric effects because of Industrial Pollution.
eksVjlkbZfdy ds os ikVZl tks fd v©|ksfxd çnw"k.k ds dkj.k rFkk okrkoj.k ds çHkkoksa dh otg ls tax idM+ ysrs gSA
6. Parts of Motorcycle that have been altered and modified or replaced in unauthorised manner and which in
the sole judgement of Yamaha Motor India Pvt. Ltd. affects its performance and reliability.
eksVjlkbZfdy ds os ikVZl ftUgs vukf/kÑr :i ls ifjo£rr fd;k x;k gS] lq/kkjk x;k gS vFkok cnyk x;k gS v©j tks ;kekgk
e¨VjlkbZfdy bafM;k çkñ fyñ ds lksy&fu.kZ; ds varxZr eksVjlkbZfdy dh dk;Zdq'kyrk rFkk fo'oluh;rk ij çHkko Mkyrs gSA
WARRANTY
9.7
okjaVh
pg97_103.pmd2/25/2005, 9:59 AM 101

JOBS TO BE CARRIED OUT DURING FIFTEENTH PAID SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignement marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
10-2
DETGREEN.pmd2/25/2005, 10:00 AM 2