service schedule YAMAHA YD110 2005 Owners Manual

Periodic inspection, adjustment and
lubrication will keep your Motorcycle
in the safest and most efficient
condition possible. Safety is an
obligation of the Motorcycle owner.
The maintenance and lubrication
schedule chart should be considered
strictly as a guide to general
maintenance and lubrication
intervals. YOU MUST TAKE
INTO CONSIDERATION THAT
WEATHER, TERRAIN,
GEOGRAPHICAL
LOCATIONS, AND A VARIETY
OF INDIVIDUAL USES ALL
TEND TO DEMAND THAT
EACH OWNER ALTER THIS
TIME SCHEDULE TO
SHORTER INTERVALS TO
MATCH THE ENVIRONMENT.
The most important points of
Motorcycle inspection, adjustment,
and lubrication are explained in the
following pages.le;≤ ij dh xbZ tk¡p] ,WMtLVesaV
¼rkyesay½] rFkk Y;wczhsdss'ku] vkidh
e¨VjlkbZfdy d¨ vfr lqjf{kr rFkk tgk¡
rd laHko g¨] l{ke voLFkk esa j[ksaxhAe¨VjlkbZfdy ds ekfyd dh viuh
ftEesnkjh gSA j[kj[kko] Y;wczhds'ku lwph
pkVZ d¨ lkekU; esaVhusal rFkk Y;wczhds'ku
O;oLFkk ds fy, xaHkhjrk ls ,d xkbM dh
rjg le>uk pkfg,A vkid¨ ;g ckrsa
/;ku esa j[kuh pkfg, fd e©le] Hkwfe]
Hk©x¨fyd LFkku rFkk O;fDr }kjk fHké rjhds
ls ç;¨x vkfn lHkh ;g ek¡x djrs gS fd
gj ,d e¨Vj&lkbZfdy ekfyd ekg©y d¨
,d tSlk cukus ds fy, le;&lwph d¨
Fk¨M+s ls Fk¨M+s le; ds varj ¼varjky½ esa
ifjo£rr djrk gSA e¨Vj&lkbZfdy dh
tk¡p] ,WMtLVesaV] rFkk Y;wczhsdss'ku ds vfr
egÙoiw.kZ dk;kZ±s dk o.kZu vxys i "B¨a ij
fd;k x;k gSA

WARNING
If you are not familiar with
Motorcycle service, this work
should be done by a YMI DEALER.
psrkouh
;fn vki e¨Vj&lkbZfdy dh *l£ol^ djus
ds rjhd¨ ls ifjfpr ugh gS r¨ ;g dk;Z
okbZñ,eñvkbZñ Mhyj d¨ gh djus nsaA
1. Tool kit
Vwy&fdV
Tool kit
Vwy&fdV
The service information included in
this manual is intended to provide
you, the owner, with the necessary
information for completing some of
your own preventive maintenance
and minor repairs. The tools
provided in the owner’s tool kit are to
assist you in the performance of
periodic maintenance. However,
some other tools such as a torque
wrench are also necessary to
perform the maintenance correctly.bl xzkgd&iqfLrdk ds lkFk l£ol dh
lwpuk g¨us dk vFkZ gS& vkid¨
e¨VjlkbZfdy ds ekfyd d¨ t:jh lwpuk
miyC/k djkuk rkfd ekewyh fjis;j rFkk
dqN fçosafVo esaVhusal ¼çfrca/kd j[kj[kko½
6.1
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
PG1_55.pmd2/25/2005, 10:04 AM 37

PREVENTIVE MAINTENANCE SCHEDULE
S.NO.ITEM OPERATION
1. VALVES
2. SPARK PLUG
3 . CARBURETOR
4. AIR FILTER*
5. FUEL LINE
6 . FUEL FILTER
7. ENGINE OIL
8.
9.
10.
11. CLUTCH
12.
1 3 . WHEELS
Check valve clearances, adjust if necessary.
Check condition, gap;
Clean and reset if necessary.
Check idle speed, Choke lever operation.
Clean, inspect & lubricate. (Replace if necessary)
Check fuel hose, for cracks or damage.
Replace if necessary.
Replace with recommended oil - Yamalube SG Grade
(Warm engine before draining)
Wash with petrol
Check operation./Adjust if necessary.
Grease the brake cam.
Check for wear, replace if necessary.
Check alignment marks on Push Lever and
Crankcase L.H. Adjust if necessary.
Check Rear Arm assembly for looseness.
Tighten with specified Torque if necessary.
Check runout, spoke tightness, damage;
Correct it, if necessary.Check for free flow of petrol, cleanliness of filter bowl,
Replace if necessary.
ENGINE OIL
FILTER SCREEN
BRAKE FRONT
& REAR
BRAKE SHOES-
FRONT & REAR
REAR ARM
PIVOT
REPLACE EVERY 10,000 km
•••
••
SERVICE
FREE
PAIDEVERY
2000
KM I-VIVII-VIIIIX-XXI-XV
BONUS
FREEPAID
6.3
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
•••
••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• •• ••• ••
PG1_55.pmd2/25/2005, 10:04 AM 39

6.4
1 4 . WHEEL BEARING
1 5 . STEERING BEARING
1 6 . FRONT FORKS
17.
1 8 . DRIVE CHAIN
19.
20.
2 1 . BATTERY
22.S.NO.ITEM OPERATION
SERVICE
FREE
PAIDEVERY
2000
KM
Check Bearing assembly for looseness, damage;
Replace if necessary.
Check Bearing assembly for looseness;
Correct if necessary.
Check operation/oil leakage. Repair if necessary.
Check all Chassis fittings and fasteners for looseness
Tighten as per specification.
Check operation and lubricate if necessary.
Check electrolyte level and top it up if necessary.
Check specific gravity and charge if required.
Check breather pipe for blockage and routing.
Check operation, free play, cable damage
Readjust or replace as required.Check chain slack, alignment. Adjust if necessary.
Clean & lubricate periodically.
CONTROL CABLES
-THROTTLE
-CLUTCH
-FRONT BRAKE
EVERY 10,000 km
••• ••
ABSORBER REAR SHOCK
NUTS, BOLTS AND
FASTENERS
CENTERSTAND AND
SIDE STAND
Replace grease
Replace grease
Replace oil
EVERY 10,000 km
EVERY 10,000 km
EVERY MONTH
PREVENTIVE MAINTENANCE SCHEDULE
IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YMI DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.
I-VIVII-VIIIIX-X XI-XV
BONUS
FREEPAID••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
Check operation/oil leakage. Repair if necessary.
*
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
PG1_55.pmd2/25/2005, 10:04 AM 40

If the owner of the Vehicle does not comply with above legal requirement, the Vehicle may be
deregistered or penalty may be imposed by the authorities.;fn okgu&ekfyd mij¨Dr dkuwuh ek¡x d¨ Lohdkj ugh djrk gS r¨ okgu dk iathdj.k jí g¨ ldrk gS vFkok ml
ij tqekZuk yxk;k tk ldrk gSAThe following points may be checked and suitable corrective action if required, to ensure emission levels to remain
within acceptable limits.,eh'ku Lrjksa dks Lohdkjh; lhekvksa ds varxZr cuk;s j[kus ds fy, fuEufyf[kr rF;ksa dj tk¡p djsa o vko';d gks rks la'kks/ku
ds yh, dk;Zokgh djsaA1. Clean and oil Air Filter Element periodically and replace it when required.
le;≤ ij ,;j fQYVj ds ,syhesaV d¨ lkQ djsa v©j blesa rsy Mkyrs jgsa rFkk tc vko';drk iMs+ r¨ bls cny nsaA
2. Clean, inspect and adjust spark Plug Gap periodically.
le;≤ ij LikdZ Iyx dh tk¡p djsa] bls lkQ djsa v©j blds xSi ¼varj½ d¨ ,MtLV djsaA
3. Use only recommended Spark Plug. Replace it as per recommendations.
dsoy çLrkfor LikdZ Iyx dk gh ç;¨x djsaA çLrkfod ekin.M¨ ds vuq:i gh u;k Iyx yxk;saA
4. Use only recommended grade (SG) of genuine engine oil of superior quality.
dsoy mPp DokfyVh dk çLrkfor xzsM ¼
SG
½ dk vlyh batu rsy gh ç;¨x djsaA
5. Get your Vehicle serviced and turned periodically as per recommended schedule.
çLrkfor f'kM~;wy ds eqrkfcd le;≤ ij vius okgu dh l£ol v©j V~;w¯ux djkrs jgsaA
6. Use unadulterated Petrol.
feykoV jfgr iSVª¨y dk ç;¨x djsaaA SAFETY NORMS
9.3
lqj{kk&flðk¡r
pg97_103.pmd2/25/2005, 9:59 AM 97

Yamaha Motor India Pvt. Ltd. offers warranty on Motorcycles manufactured by
them as explained ahead:tSlk fd igys tkudkjh nh xbZ gS] ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ] vius }kjk fu£er
e¨VjlkbZfdy ij okjaVh çnku djrk gSAYamaha Motor India Pvt. Ltd. will replace or repair at their Authorised Dealership
free of charge, those parts which may be found on examination to have
manufacturing defect, within 2 years from the date of sale of Motorcycle or
first 30,000 kilometers of its operation, whichever occurs first, to the original
purchaser only.eksVjlkbZfdy dh foØ; frFkh ds
2 lky vFkok igys
30,000
fdykehVj tks Hkh igys
gks ds varxZr ;fn fdlh ikVZ esa fuekZ.kk/khu n¨"k ¼eSU;wQsDp¯jx&n¨"k½ ik;k tkrk gS rks
;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ vius vf/kÑr foØsrk }kjk ml ikVZ dks eq¶r
cnysxhA
Warranty claims in respect of proprietary items like Tyres, Tubes, Battery and
Spark Plug are warranted by their respective manufactures and shall be claimed
on them directly by the customer as per their warranty terms and Yamaha Motor
India Pvt. Ltd. shall not be liable in any manner in respect of the same. Yamaha
Motor India Pvt. Ltd. and its Authorised Dealership will give all assistance in
taking up such claims with the manufactures of said items.LokfeRo vkbVe¨a ¼ççkWbZVjh½ tSls Vk;j] V~;wc] cSVjh v©j LikdZ Iyx ls lacaf/kr fuekZrkv¨a
dh okjaVh ds vuqlkj *Dyse^ lh/ks r©j ij mu oLrqv¨a ds fuekZrkv¨a d¨ gh dgk tk,xk
rFkk ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ Lo;a ,sls fdlh ekeys esa tokc nsg ugh g¨xkA
;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ v©j blds vf/kÑr Mhyj] mij¨Dr oLrqv¨a ds
fuekZrkv¨a ds lkFk] bl rjg ds Dysel ¼nko¨a½ d¨ fuiVkus esa miHkksDrk dh lgk;rk djsaxsaA
VALIDITY OF WARRANTY
This warranty coverage on Vehicle will be valid if the Motorcycle
will be got serviced for Free Services & Paid Services from YMI
authorised Dealer as per Recommended Service Schedule,
enclosed on page 10-39 & 10-41 of this Owner’s Manual and only
YMI genuine Spare parts must be used.
Please ensure that each service is availed within 60 days from the
date of previous service or as per recommended service schedule
which ever is earlier.
WARRANTY
9.5
okjaVh
pg97_103.pmd2/25/2005, 9:59 AM 99

okjaVh
WARRANTY
7. Motorcycle that has not been got serviced by YMI Authorised dealership as per the service schedule described
in this Owner’s Manual vide the 6 free service,2 Bonus free service coupons and 7 paid service coupons
(attached in this book) or which has not been operated or maintained in accordance with the instructions
mentioned in this Manual (especially during Running in Period).
xzkgd iqfLrdk esa fn, x,
6 Ýh l£ol dwiuksa]
2 cksul Ýh l£ol dwiuks v©j
7 Hkqxrku l£ol dwiuks ¼tks bl iqfLrdk ds
lkFk layXu gS½ vFkok bl eSuqvy ¼fo'ks"k :i ls Þj¯ux&buß ihfj;M+ esa½ esa fn, fn'kk&funsZ'kksa ds vuqlkj lkekU; ,oa ejEer
ds dk;Z ds fy, ;fn eksVjlkbZfdy dks okbZñ,eñvkbZñ Mhyj ds vf/kÑr Mhyj ls *l£ol^ ugh djk;k x;k gSA
8. Motorcycle used for any competition or race and / or for attempting to set up any kind of record. Yamaha Motor
India Pvt. Ltd. undertakes no liability in the matter of any consequential loss or damage caused due to failure of
the part(s).
eksVjlkbZfdy ls ;fn fdlh çfr;ksfxrk vFkok n©M+ vFkok blls fdlh rjg dk dksbZ fjdkMZ dk;e djus dk ç;Ru fd;k
x;k gS rks ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ bl ekeys esa ikVZl@daiksusaV ds [kjkc gksus ds dkj.k fdlh rjg ds uqDlku
vFkok {kfr ds fy, mÙkjnk;h ugh gksaxsAYamaha Motor India Pvt. Ltd. reserves the right to make any change(s) in the design or to add any improvement(s)
on the Motorcycle at any time without incurring any obligation to install the same on a Motorcycle previously
supplied and sold. Also, the condition of this warranty are subject to alterations without any notice.
;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ ds ikl bl ckr dk vf/kdkj lqjf{kr gS fd ;g igys csph xbZ v©j lIykbZ dh xbZ
eksVjlkbZfdy ds fMtkbu esa ifjorZu vFkok blesa dqN lq/kkj djus tSls dk;ksZ dks fcuk fdlh laoS/kkfud ca/ku ds dk;Z:i ns ldrk
gSA lkFk gh bl *okjaVh^ dh 'krksZ dks fcuk dksbZ lwpuk fn, fd;k tk ldrk gSAThis warranty is the entire written warranty given by Yamaha Motor India Pvt. Ltd. for your Motorcycle and no other
person, including the Dealer or his agent or employee is authorised to extend or enlarge terms or this warranty.;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ }kjk nh xbZ ;g okjaVh vkidh eksVjlkbZfdy ds fy, varfje ¼baVk;j½ fyf[kr okjaVh gS v©j
dksbZ Hkh nwljk O;fDr tSls fd Mhyj vFkok mldk ,tsaV deZpkjh bl okjaVh dh 'krksZ dks c<+kus vFkok muesa foLrkj ykus ds fy,
ds fy, vf/kÑr ugh gSAALL DISPUTES SUBJECTED TO JUDICIARY OF FARIDABAD (HARYANA)lHkh rjg ds fookn Qjhnkckn ¼gfj;k.kk½ ds U;k;y; ds v/khu vkrs gSA
9.8
pg97_103.pmd2/25/2005, 9:59 AM 102

14. Location of Storage and Tool Kit compartments and their use.
15. Procedure of opening and closing of L. H. Side Panel.
16. Battery Maintenance : Checking of electrolyte level (
To add only distilled water if required &
to maintain its Specified Level
)
17. Correct Drive Chain Slackness (20 ~30 mm).
18. Correct type of Spark Plug and Spark Plug gap.
19. Engine Oil (in Gear Box), level checking and explaining the importance of
replacing the Engine
Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
20. TFF oil to be replaced after every 10000 Kms.
21. Running- In Period/ Preventive Maintenance Schedule Instructions
22. Information of emission and safety norms alongith Catcon & AIS.
23. Importance and schedule of Free Services
24. Warranty Terms and Conditions.
INSTALLATION
IMPORTANT CAUTION
EXPLAINED BY:SIGNATURE :NAME :
MAIN SELLING DLR'S STAMP, SIGN & CODE
CUSTOMER’S SIGNATURE:10-36
SERVICE2.pmd2/25/2005, 10:01 AM 6

SERVICE RECORD
10-42
(i) Cost of Oil for the Free Services will be Chargeable at actuals and to be borne by
the Customer.
(ii) Please ensure that the Servicing Dealer Column is duly Stamped & signed by the
Servicing Dealer.
(iii)For the validity of "Warranty" benefits, It is mandatory that all Services, Bonus
Free Services and Paid Services are availed by the customer as per the
recommended Schedule, as given in the Owner's Manual.
(iv)Please ensure that each service is availed within 60 days from date of previous
service or as per the recomended service schedule whichever is earlier.
I
M
P
O
R
T
A
N
T
SERVICE2.pmd2/25/2005, 10:01 AM 12

3.6 KEEP OUR ENVIRONMENT CLEAN.
Please follow simple steps
DO’S (
)


1
Always use genuine ‘spare parts’ purchased from
YMI
Authorised Dealers.


2
Always use only genuine oils
 4T - 20W/40 SG grade - YAMALUBE 4T


3 Always keep your engine well turned. Save environment and also improve Fuel Efficiency


4  ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YMI AUTHORISED
DEALER.
 YMI serves you through a large network of Authorised Dealers.


5.Check the Following at every scheduled service:-
a) Spark Plug : Check/Reset Gap/Replace as per the recommendations
in this Owner’s Manual (page no 6-7)
b) Carburetor : Cleaning/Adjustment Every 4500 kmsc) Air Filter : Clean every 2000 kms as per the environment conditions.
d) Piston/Rings/Cylinder : Check / Clean / Replace if necessary
e) Exhaust System : Check / Replace if necessary
f) Valve Timing : Check / Adjust every 4500 kms
g) Compression pressure : Check / Diagnose.
DO’S AND DON’TS FOR THE MOTORCYCLE
2
greenbook.pmd2/25/2005, 10:01 AM 4