lock YAMAHA YD110 2006 User Guide

1. Locknut
ykWduV
2. Adjusting Nut
,Mt¯LVx uV
3. Free play
Ýh&Iys
Clutch lever free play
adjustment
Dyp&yhoj dh Ýh&Iys dh
,MtLVesaVThe clutch lever free play should
be adjusted to 10 ~ 15 mm. If the
free play is incorrect, adjust as
follows.Dyp yhoj dh Ýh Iys d¨
10
ls
15
feñehñ rd ,MtLV djuh pkfg,A ;fn
Ýh&Iys lgh u vk jgh g¨ r¨ bls uhps fn,
x, rjhds ls ,MtLV djsa %1. Loosen the locknut.
ykWd uV d¨ 2. Turn the adjusting bolt at the
clutch lever in direction ç toincrease free play or in direction
è to decrease free play.
Ýh&Iys c<+kus ds fy, Dyp yhoj ds
,Mt¯LVx c¨YV d¨ , dh fn'kk esa
?kqek,¡ vFkok Lora=k ¼Ýh½ Iys d¨ ?kVkus
ds fy, yhoj ds c¨YV d¨ ch dh
fn'kk esa ?kqek,¡A
3. Tighten the locknut.
ykWd uV d¨ dl nsaA
NOTE :
If proper adjustment cannot be
obtained or the clutch does not work
correctly, ask a YMIS dealer to inspect
the internal clutch mechanism.u¨V %;fn lgh jgh g¨ vFkok Dyp lqpk: rjhds ls dke
u djrk g¨ r¨ okbZñ,eñvkbZñ,lñ Mhyj
ls vkarfjd Dyp eSdsfuTe dh tk¡p djus
d¨ dgsaA
1. Locknut
ykWduV
2. Adjusting Bolt
,Mt¯LVx c¨YV
3. Free play
Ýh&Iys
Front brake adjustment
vxyh czsd dh ,MtLVesaVThe front brake level free play should
be adjusted to 10 ~ 15 mm.vxys czsd yhoj dh Ýh Iys d¨
10 ls
15
feñehñ rd ,MtLV djuk pkfg,A1. Loosen the locknut
ykWduV d¨ 2. Turn the adjusting bolt in direction
ç to decrease free play and
direction è to increase free play.
Ýh&Iys de djus ds fy, ,Mt¯LVx
c¨YV d¨ , dh fn'kk esa ?kqek,¡ rFkk
Ýh&Iys d¨ c<+kus ds fy, bls ch dh
fn'kk esa ?kqek,¡A
6.22
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
12
çè
3
ç è
1
2
3
pg56_96.pmd9/24/2005, 7:53 AM 58

1. Adjusting Nut
,Mt¯LVx uV
Rear brake adjustment
fiNyh czsd dh ,MtLVesaVThe rear brake pedal free play
should be adjusted to 20 ~ 30 mm
at the brake pedal end. Turn the
adjusting nut in direction ç to
increase free play and in direction
è to decrease free play.czsd iSMy ds fdukjs ij fiNys czsd iSMy
dh Ýh Iys ¼ 20
ls
30
feñehñ
rd ,MtLV djuh pkfg,A Ýh Iys
¼ uV d¨ , dh fn'kk esa ?kqek,¡ v©j Ýh Iys
¼ ch dh fn'kk esa ?kqek,¡A
a. Freeplay
Ýh Iys

WARNING• When it is impossible to make
the proper adjustment, ask a
YMIS dealer.
 Check the operation of the
brake light after adjusting the
rear brake. psrkouh
tc lgh rjhds ls lkaetL;
¼,MtLVesaV½ LFkkfir djuk vlaHko
yx jgk g¨ r¨ okbZñ,eñvkbZñ,lñ Mhyj
ls ijke'kZ djsaA

fiNyh czsd d¨ ,MtLVesaV djus ds
ckn czsd ykbV dh çfØ;k dh tk¡p
djsaA
6.23
3. Tighten the locknut.
ykWd uV d¨ dl nsaA
WARNINGWhen it is impossible to make the
proper adjustment, ask a YMIS
dealer psrkouh;fn lgh rjhds ls ,MtLVesaV djuk
vlaHko yx jgk g¨ r¨ okbZñ,eñvkbZñ,lñ
Mhyj ls ckr djsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
ç
è
1ç
pg56_96.pmd9/24/2005, 7:53 AM 59

1. Chain joint
psu&t¨M
If the chain is disassembled, be
sure the chain lock is placed in the
correct direction when installing.
;fn psu d¨ [k¨y dj vyx dj fn;k
x;k gS r¨ ;g lqfuf'pr djsa fd bls fQj
ls yxkrs le; psu ykWd d¨ lgh fn'kk esa
yxk;k tk,A
1. Adjusting nut
,Mt¯LVx uV
2. Cotter pin
dkWVj fiu
3. Axle nut
,fDly dk uV
Driven chain slack adjustmentMªkbo&psu dh ¼,MtLVesaV½1. Loosen the rear brake pedal
free play adjusting nut.
fiNyh czsd ds iSMy ds Ýh&Iys
,Mt¯LVx uV d¨ 2. Remove the cotter pin from the
axle nut.
,Dly uV ls dkWVj&fiu d¨ vyx
gVk ysaA
3. Loosen the axle nut.
,Dly uV d¨ 6.26
1. Locknut
ykWd uV
2. Adjusting hex screw
,Mt¯LVx gsDl&isap
4. Loosen the chain adjusting
locknuts on each chain puller.
To tighten the chain, turn the
chain adjusting hex screw in
direction(a). To loosen the
chain, turn the chain adjusting
hex screw in direction (B) and
push the wheel forward. Turn
each chain adjusting hex
screw exactly the same amount
to maintain correct axle
alignment. There are marks on
each chain puller. Use these
makes to align the rear wheel.
çR;sd psu&iqyj ij yxs ,Mt¯LVx
ykWd uV¨a ¼isp¨a½ d¨ psu d¨ dlus fy,] psu ,Mt¯LVx
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
12
3ç
è
2
1
pg56_96.pmd9/24/2005, 7:53 AM 62

6.27
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
"kV~&isap ¼gsDl&LØ;w½ d¨ , dh fn'kk
esa ?kqek,¡ rFkk bls ,Mt¯LVx "kV~&isap ¼gsDl&LØ;w½ d¨
ch dh fn'kk esa ?kqek,¡ v©j ifg, ij
vkxs dh v¨j ncko MkysA ,Dly dh
lgh ,ykbuesaV ¼iafDrcðrk½ d¨
çfrikfnr ¼esauVsau½ djus ds fy, çR;sd
psu ,Mt¯LVx "kV&isap ¼gsDl&LØ;ww½
d¨ Bhd rjg ls leku nwjh rd
?kqek,¡A çR;sd psu iqyj ij fu'kku
yxs gq, gSA fiNys ifg, d¨ lgh
rjg ls yxkus ds fy, bu fpUg¨ dk
ç;¨x djsaA
CAUTION : Maintain chain slackness
within specified limits as per
specifications.
 To maintain correct axle
alignment, Ensure the notch
on the adjuster is on the same
Mark on Left and Right
Side.
lko/kkuh %
psu dh f'kfFkyrk d¨ fo'ks"k #i ls
of.kZr fufnZ"V dh xbZ lhekv¨a esa gh
çfrikfnr ¼esauVsau½ djsaA

,fDly dh lgh ,ykbuesaV çfrikfnr
djus ds fy, ;g lqfuf'pr djsa fd
,MtLVj ij yxk gqvk fu'kku ckb±
rFkk nkb± v¨j ls ,d gh fpUg ¼fu'kku½
ij feyrh gSA
5. After adjusting, be sure to
tighten each chain adjusting
locknut. Then tighten the axle
nut to the specified torque.
,MtLVesaV djus ds ckn gj ,d psu
,Mt¯LVx ykWd uV d¨ vo'; dl
nsaA rRi'pkr~ ,fDly uV d¨ fu£n"V
VkdZ rd dl nsaA
Tightening torque
dlk x;k VkdZ
:
Axle nut
,fDly uV %
65 ft-lb (9.05 m-kg)
1. Cotter pin
dkWVj fiu
6. Insert a new cotter pin into the axle
nut and bend the end of the cotter
pin as shown. If the notch in the
axle nut and the cotter pin hole do
not match, tighten the nut slightly
to align them.
,fDly ds uV esa ,d u;k dkWVj fiu
yxk,¡] v©j tSlk fd fp=k esa fn[kk;k
x;k gS] dkWVj fiu ds ,d fljs d¨ e¨M+
nsaA ;fn ,fDly uV dh u¨ad ¼ukWp½
rFkk dkWVj&fiu ds uksd ds lkFk fey
ugh ikrh gS r¨ bUgs vkil esa feykus ds
fy, uV d¨ /khjs&/khjs dlsaA
WARNINGAlways use a new cotter pin on the
axle nut.
pg56_96.pmd9/24/2005, 7:53 AM 63

1. Indicator Screw (x 2)
baMhdsVj ds isp
(x 2)
Turn signal and taillight bulb
replacement?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh
^ykbV* dss cYc dks cnyukA1. Remove the screw and the
lense.
isapks vkSj ySal dks [kksydj vyx dj
ysaA
2. Push the bulb inward and turn
it counterclockwise.
cYc dks vanj dh rjQ nck,a vkSj
bls nkb± ls ckb± vksj ?kqek,aA
3. Place a new bulb inward and
turn it clockwise until it
engages into the socket.
1. Taillamp Screws (x 2)
ihNs ds ySai ds isap
(× 2 )
CAUTION :Do not overtighten the screws as
the lense may break. lko/kkuh %isapks dks t:jr ls T;knk u dls vU;Fkk
ySal VwV ldrk gSA3.
lkWdsV esa u;k cYc yxk nsaaA cYc dks
vanj dh rjQ nck,a vkSj blss ckb± ls
nkb± vksj rc rd ?kqek,a tc rd ;g
lkWdsV ds vanj Bhd rjg ls cSB u
tk,A
4. Install the lense and the
screws.
ySal vkSj isapks dks fQj ls yxk nsaA
6.39
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
1
pg56_96.pmd9/24/2005, 7:53 AM 75

1. Before cleaning the Motorcycle :
eksVjlkbfdy dh lQkbZ djus ls
igys %
a. Block off the end of the exhaust
pipe to prevent water entry; a
plastic bag and string rubber
band may be used.
,XtkWLV ikbZi ¼fudkl&ikbi½ ls ikuh
ds izos'k dks jksdus ds fy, ikbi ds
,d fljs dks IykfLVd cSx vkSj jcj
cSaM dk iz;ksx djds] can fd;k tk
ldrk gSA
b. Make sure the spark plug and all
filler caps are properly installed.
lqfuf'pr djssa fd LikWdZ Iyx vkSj
lHkh fQYyj&dSSIl Bhd rjg ls yxk,
x;s gksaA
2. If the engine case is excessively
greasy, apply degreaser with a
paint brush. Do not apply
degreaser to the chain,
sprockets, or wheel axles.
;fn batu dk dsl vR;kf/kd :i ls
fpduk gS rks isaV czq'k dh lgk;rk ls
bl ij ^fpdukbZ vojks/kd* yxk,aA
psu] LizkWdsV~l vFkok ifg, ds ,Dlyksa
ij fM&xzhlj dk mi;ksx u djsaA
A. CLEANING
lQkbZ
Frequent, thorough cleaning of your
Motorcycle will not only enhance its
appearance but will improve its
general performance and extend the
useful life of many components.tYnh&tYnh] iwjh rjg lQkbZ u dsoy
vkidh eksVjlkbfdy dks ns[kus esa vPNk
cukrh gS cfYd bldh lk/kkj.k dk;Z{kerk
esa lq/kkj ykrh gS vkSj blls cgqr ls iqtsZ
ds dk;Z&dky esa o f) gksrh gS CAUTION :
 Improper cleaning can damage
the cowlings, panels and other
plastic parts. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean
plastic.
 Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
lko/kkuh %
xyr rjhds ls dh xbZ lQkbZ ls
eksVjlkbfdy ds dkůyx] iSuy rFkk
vU; IykWfLVd ds iqtsZ [kjkc gks ldrs
gSaA IykWfLVd ds iqtksZa dks lkQ djus
ds fy, eghu fMVtsZaV vkSj ikuh ds
lkFk dsoy lkQ] eqyk;e diM+s dk
gh iz;ksx djsaA

IykfLVd ds iqtsZ ¼daiksusaV~l½ ds fy,
fdlh rst dsehdYl dk iz;ksx u
djsaAlqfuf'pr djsa fd mu diM+ksa
vFkok Liat ds iz;ksx ls cpk tk, tks
'kfDr'kkyh vFkok ,cjsflo lQkbZ
mRiknksa] nzkod] vFkok fFkuj] b±/ku]
¼xSl½ tax izfrjks/kdksa vFkok
tax&fueZwydksa] cszd ds b±/ku] 'khr
fojks/kh ¼,aVh&Ýht½ vFkok bysDVªksykbV
ds laidZ esa vk tkrs gSaA
7.1
CLEANING AND STORAGElQkbZ rFkk HkaMkj.k
pg56_96.pmd9/24/2005, 7:54 AM 84

2.
b±/ku dh [kkyh Vadh dks ckgj fudky
ysa] Vadh esa ,d di
SAE 10W30 or
20W40
czkaM dk eksVj vkW;y Mkysaa]
fQj Vadh ds van:uh lrg dh dks¯Vx
djus ds fy, Vadh dks vPNh rjg ls
fgyk,a vkSj Qkyrw rsy dks ckgj fudky
nsaA Vadh dks fQj ls ;FkkLFkku ij
yxk nsaA
3. Remove the spark plug, pour
about one tablespoon of SAE
10W30 or 20W40 motor oil in the
spark plug hole. Reinstall spark
plug. Kick the engine over several
times (with the ignition off) to coat
the cylinder wall with oil.
LikWdZ Iyx dks ckgj fudky ys]
SAE
10W30 or 20W40
czkaM dk ,d cM+k
pEep vkW;y LikWdZ Iyx ds Nsn esa
¼gksy½ Mkysa vkSj bls fQj ls okil
yxk nsaA batu dks dqN le; rd
fdd yxkrs jgsa ¼bXuh'u dks can j[krs
gq,½ ftlls flyh.Mj dh fnokjksa dh
vkW;y&dks¯Vx gks tk,A
4. Remove the drive chain.
Thoroughly clean the chain
withsolvent and lubricate it.
Reinstall the chain or store it in a
B. STORAGEch- Hk.Mkj.k ¼LVksjst½Long term storage (60 days or more)
of your Motorcycle will require more
preventive procedures to guard
against deterioration. After thoroughly
cleaning the Motorcycle, prepare for
storage as follows:vkidh eksVjlkbfdy dks yEch vof/k rd
¼60
fnu ;k mlls Åij½ ^LVksj* djds
j[kus ij bls u"V gksus ls cpkus ds fy,
lko/kkuho'k dqN izfØ;k,a viukuh iM+rh
gSaA eksVjlkbfdy dks iwjh rjg lQkbZ
djus ds ckn] fuEufyf[kr ckrkssa dk vuqlj.k
djds] bls ^LVksj* djus dh rS;kjh djsa %
1. Drain the fuel tank, fuel lines, and
carburetor float bowl.
b±/ku dh Vadh] b±/ku dh ykbZuksa] vkSj
dkjC;wjsVj ds ¶yksV&ckÅy dks [kkyh
djs ysaA
2. Remove the empty fuel tank, pour
a cup of SAE 10W30 or 20W40
motor oil in the tank, shake the
tank to coat the inner surfaces tank
to coat the inner surfaces
thoroughly and drain off the excess
oil. Reinstall the tank.plastic bag (tied to frame for
safekeeping).
M ªkbo&pSu dks ckgj fudky ysaA
bls iwjh rjg ls nzkod ¼lkWYosaV½ ls
lkQ djsa vkSj bl ij xzhl bR;kfn
yxk nsaA pSu dks fQj ls yxk nsa
vFkok bls ,d IykWfLVd & cSx esa
^LVksj* djds j[k ysaA ¼lqjf{kr j[kus
ds fy, Ýse ds lkFk cka/k nsa½A
5. Lubricate all control cables.
lHkh daVªksy&dscyksa ¼rkjksa½ dh xzh¯lx
dj ysaA
6. Block up the frame to raise both
wheels off the ground.
nksuksa ifgvksa dks t+ehu ls Åij mBkus
ds fy, Ýse dks jksddj j[ksaA
7. Tie a plastic bag over the
exhaust pipe outlet to prevent
moisture from entering.
ueh dks ^,XtkWLV&ikbi* ¼fudkl&uyh½
ds vanj vkus ls cpkus dss fy, ikbi
dks ckgj ls IykWfLVd cSx ls ¼yisV½ nsaA
CLEANING AND STORAGElQkbZ rFkk HkaMkj.k
7.3
pg56_96.pmd9/24/2005, 7:54 AM 86

PRE-DELIVERY INSPECTION REPORT
f. Wheels
Tyre :Tyre pressure Solo Double
(PSI)
Front 25 25
Rear 32 32
R i m : Runout - Radial - 1.5 mm (Max)
- Lateral - 1.5 mm (Max)
Spokes : No loosenes
g. Locks Operation : • Ignition
 Steering Fuel Tank Cap Side Cover (L.H.)
h. Fasteners Specified Torque
(Ft-Lb)
1. Front Wheel Axle Nuts25-40
2. Front Fork (Crown Handle & Inner Tube)13-202. Front Fork under Bracket Stem Nut18-223. Handle Bar Mounting Bolts13-204. Rear Shock Absorber Mounting Bolts22-355. Rear Swing Arm Pivot Shaft Nut32-526. Rear Wheel Axle/Sprocket. Shaft Nuts60-70
B. ENGINE
a. Engine Oil :  Oil Level (For checking - Refer Pg. 6-11)
 Check for any Leakages
10-32
SERVICE2.pmd9/24/2005, 8:01 AM 2

10-35
1. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.).
2. Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve.
3. Operation and function of Choke Lever.
4. Operation of Kick Lever.
5. Operation of Throttle.
6. Operation of Handle Bar Switches, their Functions and Pass Beam.
7. Disadvantages of riding on half Clutch (Never ride with clutch pressed).
8. Gear shifting pattern.
9. Tyre inflation pressure :Front - 25 Psi Rear - 32 Psi (Solo), 32 Psi (Double)
10. Never give sudden acceleration; always accelerate gradually
11. Simultaneous use of Front and Rear Brakes.
12. Never ride with your foot on Rear brake Pedal.
13. Whenever parking the Motorcycle on the Main Stand, ensure that the Fuel Cock Lever is in closed
position.
INSTALLATION
Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer's
Representative.
SERVICE2.pmd9/24/2005, 8:01 AM 5

YAMAHA MOTOR INDIA PVT. LTD.
77- A - 78 SRI AURBINDO MARG
ADCHINI
NEW DELHI-110017
PH. : 011-51644455/51645566
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
B-1/1, L.PARK
MAHANAGAR EXTENTION
LUCKNOW-226006, UTTAR PRADESH.
PH. : 0522-2320275, FAX : 0522-2377847
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
502, SAROVAR COMPLEX
JAIN DERASAR LANE, OFF.C.G.ROAD
AHMEDABAD-380009, GUJARAT
PH. : 0792-6406939, FAX : 079-6565941
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
3RD FLOOR JELITTA TOWERS,
21/1, MISSION ROAD,
BANGLORE-560027, KARNATAKA
PH. : 080-22129289, Fax: 2126353
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
2nd FLOOR, ATKINSON PLACE
2, JOTHI VENKATACHALAM VEPERY
ROAD, CHENNAI - 600007, TAMILNADU
PH. : 044-25611940 FAX : 25611941
[email protected] MOTOR INDIA PVT. LTD.
C.L. BHAWAN
56/2, HAZARA ROAD
KOLKATA-700019 (WB)
PH. : 033-24860533/24544748
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
K-MANSION BUILDING, BLOCK-K-3,
340 GAUTAM NAGAR,
BHUBANESHWAR-751 014
PH. : 0674-2435160
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
6-3-883, FLAT NO. 602, TOPAZ
BUILDING
PANJAGUTTA, HYDERABAD - 500 482
[email protected]
PH. : 040-55103888/55108039YAMAHA MOTOR INDIA PVT. LTD.
406, ADARSH PLAZA,
JAIPUR-320001, RAJASTHAN
[email protected]
KHASA KOTHI
CROSSING
PH. : 0141-2200393 / 2207228,
FAX : 0141-200393YAMAHA MOTOR INDIA PVT. LTD.
2A & 2B, MAYFAIR TOWERS,
WAKDE WADE,SHIVAJI NAGAR,
PUNE- 411005, MAHARASHTRA
PHONE (020) - 25530327, 25530781
[email protected] MOTOR INDIA PVT. LTD.
C/O GREEN VALLEY TRAVELS BLDG.
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PH. : 0361-2661950, FAX : 0361-2661950
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
22, 1 FLOOR, HAPPY CHAMBERS,
179 ZONE-2, BHOPAL-462001,
MADHYA PRADESH
,
[email protected]
ST
PH. : 0755-2554305 FAX : 0755-2574307YAMAHA MOTOR INDIA PVT. LTD.
35/279, SUBURBAN COMPLEX
PALARIVATTOM, KOCHI-682025,
KERALA
PH. : 0484-2341218, FAX : 0484-2341218
[email protected]
YAMAHA MOTOR INDIA PVT. LTD.
504, HARIOM TOWERS, 6TH FLOOR
OPP. WOMENS COLLEGE
RANCHI - JHARKHAND
PH. : 0651-2563271