maintenance YAMAHA YD110 2006 Service Manual

1. Indicator Screw (x 2)
baMhdsVj ds isp
(x 2)
Turn signal and taillight bulb
replacement?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh
^ykbV* dss cYc dks cnyukA1. Remove the screw and the
lense.
isapks vkSj ySal dks [kksydj vyx dj
ysaA
2. Push the bulb inward and turn
it counterclockwise.
cYc dks vanj dh rjQ nck,a vkSj
bls nkb± ls ckb± vksj ?kqek,aA
3. Place a new bulb inward and
turn it clockwise until it
engages into the socket.
1. Taillamp Screws (x 2)
ihNs ds ySai ds isap
(× 2 )
CAUTION :Do not overtighten the screws as
the lense may break. lko/kkuh %isapks dks t:jr ls T;knk u dls vU;Fkk
ySal VwV ldrk gSA3.
lkWdsV esa u;k cYc yxk nsaaA cYc dks
vanj dh rjQ nck,a vkSj blss ckb± ls
nkb± vksj rc rd ?kqek,a tc rd ;g
lkWdsV ds vanj Bhd rjg ls cSB u
tk,A
4. Install the lense and the
screws.
ySal vkSj isapks dks fQj ls yxk nsaA
6.39
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
1
pg56_96.pmd9/24/2005, 7:53 AM 75

1. Brake cable adjusting nut
czsd dh rkj dk ,M~t¯LVx uVA
1. Place the Motorcycle on the
centerstand.eksVjlkbfdy dks chp okys LVS.M ij
yxkdj [kM+k djsaA
2. Fully loosen the brake cable
adjusting nut at the wheel hub
and remove the cable from the
brake cam lever.
ifg, ds gc ij yxs czsd dh rkj ds
,M~t¯LVx uV dks iwjk [kksy ysa vkSj
rkj ¼dscy½ dks cszd ds dSe yhoj esa
ls ckgj fudky ysaA
Front wheel removalvxys ifg, dks gVkuk WARNING It is advisable to have a YMIS
dealer service the wheel.
 Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd okbZñ,eñvkbZñ,lñ
Mhyj ls gh ifg, dh ^l£ol* djkbZ
tk,A

eksVjlkbfdy dks lqjf{kjr rjhds ls
lgkjk nsa rkfd bls iyV dj fxjus
dk [krjk u jgsA
6.40
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
1
pg56_96.pmd9/24/2005, 7:53 AM 76

1. Stopper
LVkWij
Front wheel installationvxys ifg, dks yxkukWhen installing the front wheel,
reverse the removal procedure.tc vxys ifg, dks yxkuk gks rks ifg;k
gVkus dh ^izfØ;k* dks myV nsaA
fuEufyf[kr rF;ksa ij /;ku nsaA1. Make sure the slot in the brake
shoe plate fits over the stopper
on the front fork outer tube.
;g lqfuf'pr dj ysa fd czsd dh
'kw&IysV esa cuk gqvk LykWV] vxys
QksdZ dh ckgjh V~; c ij yxs LVkWij
ds lkFk ^fQV* ¼Bhd rjg ls cSB tk,½
gks tk,A
1. Cotter pin
dkWij fiu
2. Axle nut
,Dly uV
5. Remove the cotter pin and axle
nut.
dkWVj fiu rFkk ,Dly uV dks [kkssydj
ckgj fudky ysaA
6. Remove the wheel axle. Make
sure the Motorcycle is properly
supported.
ifg, ds ,Dly dks ckgj fudky ysaA
lqfuf'pr djsa fd eksVjlkbZfdy dks
mfpr lgkjk feyrk jgsA
1. Clip
fDyi
2. Speedometer cable
LihM+¨ehVj dscy
4. Remove the speedometer
cable from the front wheel side.
First remove the clip and then
pull the cable out.
LihM+¨ehVj dscy d¨ vxys ifg;s
ls gVk;saA igys fDyi d¨ gVk;sa
v©j mlds ckn dscy d¨ [khpsaA
6.41
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
2
1
2
1
1
pg56_96.pmd9/24/2005, 7:53 AM 77

Rear wheel removalfiNys ifg, dks gVkuk
WARNING
 It is advisable to service the
wheel by YMIS dealer.
 Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd ifg, dh ^l£ol*
okbZñ,eñvkbZñ,lñ Mhyj ls gh djkbZ
tk,A

eksVjlkbfdy dk lqjf{kr rjhds ls
lgkjk nsdj [kM+k djsaA rkfd bls
iyV dj fxjus dk [krjk u jgsA
Axle nut torque
,Dly ds uV dk VkdZ %
33 ft.-lb (4.55 m-kg)
2. Make sure the axle nut is
properly torqued and a new
cotter pin is installed.
;g lqfuf'pr djsa fd ,Dly ds uV
dks lgh rjhds ls dlk
gqvk gks vkSj
ml ij u;k dkWVj fiu yxk gksA
WARNINGAlways use a new cotter pin. psrkouhges'kk dkWVj fiu dk iz;ksx djsaA3. Adjust the free play in the brake
lever.
czsd yhoj ds Ýh&Iys dks ,M~tLV
djsaA
1. Nut
uV
2. Cotter pin
dkWVj fiu
3. Tension bar
Vsa'ku ckj
1. Place the Motorcycle on the
centerstand.
eksVjlkbfdy dks chp ds LVS.M ij
[kM+k djsaA
2. Remove the cotter pin and nut.
Then remove the tension bar
from the brake shoes plate.
dkWVj fiu vkSj uV dks gVk nsaA mlds
ckn 'kw&IysV esa ls ^Vsa'ku&ckj* dks
ckgj fudky ysaA
6.42
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
2
1
3
pg56_96.pmd9/24/2005, 7:53 AM 78

1. Rear axle
fiNyk ,Dly
4. Remove the axle nut cotter pin
and the axle nut.
,Dly ds uV vkSj ,Dly&uV ds
dkWVj&fiu dks [kksydj ckgj fudky
ysaA
5. Pull out the rear axle.
fiNys ,Dly dks ckgj dh rjQ [khapsA
6. Remove the wheel assembly.
ifg, dh vlsEcyh dks ckgj fudky
ysaA
1. Axle nut
,Dly&uV
2. Cotter pin
dkWVj fiu
3. Brake rod
czsd&jkWM ¼czsd dh NM+½
4. Brake adjusting nut
czsd dk ,M~t¯LVx&uV
3. Remove the brake adjusting
nut and brake rod from the
brake cam lever.
czsd ds dSe&yhoj esa ls czsd dk
,M~t¯LVx uV vkSj czsd dh NM+ ¼jkWM½
dks ckgj fudky ysaA
ALWAYS USE YMIS GENUINE SPARE PARTSges'kk ^;kekgk* ds vlyh iqtkZsa dk iz;ksx djsaA
6.43
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1
2
3
4
pg56_96.pmd9/24/2005, 7:53 AM 79

Rear wheel installationfiNys ifg, dks yxkuk1. Install the rear wheel and the
axle.
fiNys ifg, vkSj ,Dly dks yxk;saA
2. Install the axle nut.
,Dly ds uV dks yxk;saA
3. Insert the brake rod into the
brake cam lever and install the
brake free play adjusting nut.
czsd dh NM+ dks cszd ds dSe yhoj esa
cSBk,a ¼Mkysa½ vkSj ^czsd Ýh Iys ,M~t¯LVx
uV dks* ogka yxk nsaA
4. Install the tension bar on to the
brake shoe plate and tighten
the tension bar nut to the
specified tightening torque.
czsd 'kw IysV ij Vsa'ku ckWj dks yxk;sa
rFkk dk Vsa'ku ckWj uV dks fu£n"V
VkdZ ij dl nsaA
5. Take the Motorcycle off the
centerstand.
eksVjlkbfdy dks lsaVj LVS.M ls uhps
mrkj nsaA
Specified torque
fu£n"V VkdZ %
Tension bar nut
Vsa'ku&ckj dk uV %
14 ft-lb (1.9 mkg)
Axle nut
,Dly uV %
65 ft-lb (9.05 mkg)
6. Tighten the axle nut to the
specified tightening torque.
Then install a new cotter pin.
,Dly ds uV dks fu£n"V VkdZ rd ys
tkdj vPNh rjg ls dl nsaA
rRi'pkr~ u;k dkWVj fiu yxk,aA
WARNINGAlways use a new cotter pin. psrkouhges'kk u;s dkWVj&fiu dk iz;ksx djsaA7. Adjust the rear brake pedal free
play. (See page 6-23)
fiNyh czsd&iSMy dh Lora=k ¼Ýh½ Iys
dks ,M~tLV djsaA
¼i "B la[;k
6-23
ns[ksaa½
WARNINGCheck the operation of the brake
light after adjusting the rear
brake. psrkouhfiNyh czsd dks ,M~tLV djus ds ckn
czsd ykbV dh dk;Z&iz.kkyh dh tk¡p djsaA
6.44
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd9/24/2005, 7:53 AM 80

TroubleshootingleL;k lek/kkuAlthough YMIS Motorcycle receive
a rigid inspection before shipment
from the factory, trouble may occur
during operation. Any problem in
the fuel, compression, or ignition
systems can cause poor starting
and loss of power. The
troubleshooting chart describes a
quick, easy procedure for making
checks. If your Motorcycle requires
any repair, bring it to a YMIS dealer.
The skilled technicians at a YMIS
dealership have the tools,
experience, and know-how to
properly service your Motorcycle.
Use only genuine YMIS parts on
your Motorcycle. Imitation parts
may look like YMIS parts, but they
are often inferior. Consequently,
they have a shorter service life
and can lead to expensive repair
bills.;|fi okbZñ,eñvkbZñ,lñ eksVjlkbfdy
dks dkj[kkus ls ckgj fudyus ls igys
dM+h tk¡p&iM+rky ls xqt+juk iM+rk gS]
fQjHkh dk;Z ds nkSjku fnDdr vk ldrh gSA
b±/ku] daizs'ku vFkok ngu&iz.kkyh] ¼bXuh'ku
flLVe½ esa vkus okyh leL;k] vuqi;qDr
LVk²Vx vkSj 'kfDr ¼ikWoj½ ds àkl ¼{k;½
dk dkj.k cu ldrh gSA
leL;k&lek/kku pkVZ] lgh rjg ls tk¡p
djus dh rst] o vklku izfØ;k dh O;k[;k
djrk gSA ;fn vkidh eksVjlkbfdy dks
fdlh rjg dh ejEer dh t:jr iMs+ rks
bls okbZñ,eñvkbZñ,lñ Mhyj ds ikl ys
tk,aA okbZñ,eñvkbZñ,lñ Mhyj dh odZ'kki
ds dq'ky VsDukhf'k;uksa ds ikl vkidh
eksVjlkbfdy dh lgh rjhds ls l£ol
djus ds fy, vkSt+kj] vuqHko o tkudkjh
ekStwn jgrh gSA
viuh eksVjlkbfdy ds fy, dsoy
okbZñ,eñvkbZñ,lñ ds vlyh iqtksZa dk iz;ksx
djsaA nks"kiw.kZ iqtsZ ¼ikV~Zl½
okbZñ,eñvkbZñ,lñ iqtksZa dh rjg gh fn[kkbZ
ns ldrs gSa] ijarq izk;% ;g fuEu DokfyVh
ds gksrs gSaA lkFk gh os +¼iqtsZ@ikV~Zl½ cgqr
de le; rd Bhd ls dke dj ikrs gSa
vkSj ekssVjlkbfdy dh ejEer ¼fjis;¯jx ½
ds fcy dks T;knk [kphZyk gh cukrs gSaA
6.45
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd9/24/2005, 7:53 AM 81

Enough fuel
Go to compression check
No fuel
Supply fuel
Engine doesn’t start, go to
compression check.
There is compression
Go to Ignition check.
No compression
Ask YMIS dealer to inspect.
Wipe clean with dry cloth
and correct spark plug
or replace spark plug.
Wet
Open the throttle halfway
and start the engine.If Engine does not start
Contact YMIS dealer.
Ask YMIS
dealer to inspect.
Dry with
Black Soot
Check if there is fuel
in the fuel tankUse kick starter.Remove spark
plug and check
electrode.
Troubleshooting chart - For Starting
WARNINGNever Check the fuel system while smoking or in the vicinity of an open flame.
1. Fuel
2. Compression
3. Ignition
6.46
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd9/24/2005, 7:53 AM 82

leL;k&lek/kku pkVZ & 'kq:vkr ds fy,
psrkouh
dHkh Hkh vkx dh ykS ¼¶yse½ ds fudV vFkok flxjsV ihrs le; b±/ku dh iz.kkyh dh tk¡p u djssaA
1.b±/ku
2.daizs'ku
3.Toyu ¼bXuh'ku½
i;kZIr b±/ku
vc daizs'ku dh tk¡p djsaA
b±/ku ugha
gSA
b±/ku dh
lIykbZ djsaA
batu LVkVZ ugha gks jgk gSA daizszs'ku
dh tk¡p djsaA
daizs'ku gSA
bXuh'ku Toyu dh tk¡p djsaA
daizs'ku ugh gSA
okbZñ,eñvkbZñ,lñ Mhyj ls gh tk¡p
djus dkss dgsasA
lkQ] lw[ks diM+s ls iksaNs vkSj
LikWdZ Iyx dks Bhd djsaA
xhyk gS
FkzkWVy dks vk/kk [kksy ysa vkSj batu
dks LVkVZ djsaA;fn batu LVkVZ ugha gks jgk
gks rks okbZñ,eñvkbZñ,lñ Mhyj
ls laidZ djsaA
okbZñ,eñvkbZñ,lñ Mhyj ls
gh tk¡p djus dkss dgsasA
dkfyek fy, gq,
'kq"d gSA
b±/ku dh Vadh esa ekStwn b±/ku
dh tk¡p djssaAfdd LVkVZj dk iz;ksx
djsaALikWdZ Iyx dks ckgj
fudky ysa vkSj
bysDVªksM dh tk¡p djsaaA
6.47
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd9/24/2005, 7:53 AM 83

WARRANTY
9.7
okjaVhWARRANTY ON PROPRIETARY ITEMSizksijk;Vjh mRiknksa ij okjaVh%&Warranty claims in respect of proprietary items like Tyres, Tubes, Battery and Spark Plug are warranted by their
respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. YAMAHA
and its Authorised Dealers will give all assistance in taking up such claims with the manufacturer of said items.LokfeRo vkbVe¨a ¼ççkWbZVjh vkbZVeks½ tSls Vk;j] V~;wc] cSVjh v©j LikdZ Iyx ls lacaf/kr okjaVh nkos ¼Dyse½ muds fuekZrkv¨a ds
’'krks± o fu;eksa ds
vuqlkj
miHkksDrk }kjk muls lh/ks gh fy;k tk;sxkA ;kekgk v©j blds vf/kÑr Mhyj] mij¨Dr oLrqv¨a ds fuekZrkv¨a ds lkFk] bl rjg ds nkoksa
¼Dysel½ ds fuiVkjs fy, miHkksDrk dh lgk;rk djsaxsaA
THIS WARRANTY SHALL NOT BE APPLICABLE TO;g *okjaVh^ fuEu ifjfLFkfr;ksa esa ykxw ugh gksxh tSls %1. Normal maintenance operations such as Engine tune-up, Decarbonising, Fuel System Cleaning, Wheels,
Brakes and Clutch adjustments as well as any other normal adjustment.
lkekU; ejEer ds dk;Z] tSls fd batu dh V~;w¯ux] fMdkcksZukb¯tx] b±/ku iz.kkyh dh lQkbZ] ifg;¨a] czsd v©j Dyp dh ,MtLVeSaV ds
lkFk&lkFk dksbZ nwljh lk/kkj.k ,MtLVeSaVA
2. Normal replacement of service wear and tear items, i.e. Break Shoes, Fasteners/Shims/Washers, Gaskets
and Rubber or Plastic Components, ( other than tyres & tubes ) oil seals, Cables electrical wiring and
Electrical Items like Bulbs, Filters, Spark Plugs, Drive Chain, Sprocket, Clutch plate, Race Bearing & Element
Air Cleaner and wheel rim misalignment or bend.
eksVjlkbZfdy pykus ds n©jku f?kls rFkk [kjkc gq, ikVZ~l mnkgj.kr% czsd
'kwt+] QkLVulZ@f
'kel@ok
'klZ] xSlfdV rFkk jcM+ ;k IykfLVd
ds daiksusaV ¼Vk;j o V;wc ds bZykok½] vkW;y lhYl] rkjsa v©j bySDVªhdy vkbVe&tSls fd cYc] fQYVj] LikdZ Iyx] Mªkbo&psu] LçkWfdV]
Dyp IysV~l] jsl cs;¯jx vkSj ,yhesaV ,;j Dyhuj rFkk Oghy fje dh felvykbZueSaV ;k Vs<+k gksukA
pg97_103.pmd9/24/2005, 8:39 AM 101