light YAMAHA YFM250R-W 2009 Owner's Manual

8-27
8
NOTICEECB00520When tightening the locknut, hold the adjust-
ing bolt with a wrench so that it does not turntogether with the locknut.
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustmentagain.
EBU24740Brake light switches The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.TIPThe brake light switch is properly adjusted when
the brake light comes on just before braking takeseffect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b). Tightening torque:
Locknut (rear brake caliper):
16 Nm (1.6 m·kgf, 11 ft·lbf)
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8-28
8
EBU24811Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.1. Slide the rubber cover back.
2. Loosen the locknut at the clutch lever.
3. To increase the clutch lever free play, turn the
adjusting bolt in direction (a), and to decrease
it, turn the bolt in direction (b).
4. Tighten the locknut.
5. Slide the rubber cover to its original position.1. Brake light switch
2. Brake light switch adjusting nut
12
(b)
(a)
1. Clutch lever free play
2. Locknut
3. Clutch lever free play adjusting bolt
4. Rubber cover1
3
4
(a) (b) 2
U33B70E0.book Page 28 Wednesday, June 11, 2008 1:38 PM

8-39
8 If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing afuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING
EWB02171Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
5. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
6. Install the seat.EBU28160Headlight bulb If the headlight bulb burns out, have a Yamaha
dealer replace it.
1. Main fuse
2. Spare main fuse
3. Accessory fuse
1
3
2
Specified fuses:
Main fuse:
15.0 A
Accessory fuse:
7.5 A
U33B70E0.book Page 39 Wednesday, June 11, 2008 1:38 PM

8-40
8
EBU28170Headlight beam If a headlight beam adjustment is necessary, have
a Yamaha dealer perform it.EBU25600Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the lens by removing the screws.
2. Remove the defective bulb by pushing it in
and turning it counterclockwise.3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws.
NOTICEECB00700Do not overtighten the screws, otherwise thelens may break.EBU28030Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing
the screw.
1. Screw
1
1. Tail/brake light bulb
1
U33B70E0.book Page 40 Wednesday, June 11, 2008 1:38 PM

8-41
8 2. Remove the defective bulb by pushing it in
and turning it counterclockwise.
3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screw.
NOTICEECB00870Do not overtighten the screw, otherwise thelens may break.EBU28020Auxiliary light bulb If the auxiliary light bulb burns out, have a Yamaha
dealer replace it.
EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
Front
1. Screw
1. Nut1
1
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8-43
8
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-lot lights from water heaters or furnaces.U33B70E0.book Page 43 Wednesday, June 11, 2008 1:38 PM

10-4
10
Wheel travel:
190 mm (7.5 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
200 mm (7.9 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 1
Tail/brake light:
12 V, 5.0/21.0 W × 1
Front turn signal light:
12 V, 10.0 W
Rear turn signal light:
12 V, 10.0 WAuxiliary light:
12 V, 5.0 W
License plate light:
12 V, 5.0 W
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuses:Main fuse:
15.0 A
Accessory fuse:
7.5 A
U33B70E0.book Page 4 Wednesday, June 11, 2008 1:38 PM

INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-13
Auxiliary light bulb ........................................................ 8-41BBattery .......................................................................... 8-36
Brake and clutch levers, checking and lubricating ....... 8-33
Brake fluid, changing .................................................... 8-24
Brake fluid level, checking ............................................ 8-22
Brake lever free play, checking the front ...................... 8-24
Brake lever (YFM250RSE-W) ........................................ 4-7
Brake lever (YFM250R-W) ............................................. 4-6
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-21
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ......................... 8-34
Brake pedal position, checking .................................... 8-25
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-18
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-19
Engine oil ....................................................................... 5-3
Engine oil and oil filter element ...................................... 8-9
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ....................................................................... 4-10, 5-3
Fuel cock ...................................................................... 4-11
Fuel tank cap .................................................................. 4-9
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-3
Hazard switch ................................................................. 4-4
Headlight beam ............................................................ 8-40
Headlight bulb .............................................................. 8-39
High beam indicator light ................................................ 4-2
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1
U33B70E0.book Page 1 Wednesday, June 11, 2008 1:38 PM

LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-8
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list ................................................. 5-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-14
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-9
Shift pedal, checking .................................................... 8-34
Shock absorber assemblies, adjusting the front
(YFM250RSE-W) ....................................................... 4-15
Shock absorber assemblies, adjusting the front
(YFM250R-W) ........................................................... 4-14Shock absorber assembly, adjusting the rear
(YFM250RSE-W) ....................................................... 4-22
Shock absorber assembly, adjusting the rear
(YFM250R-W) ........................................................... 4-20
Spark arrester, cleaning ............................................... 8-17
Spark plug, checking ..................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Speedometer ................................................................. 4-2
Starter (choke) ............................................................. 4-12
Start switch .................................................................... 4-3
Steering lock ................................................................ 4-13
Steering shaft, lubricating ............................................ 8-35
Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-34
Swingarm pivots, lubricating ........................................ 8-34
TTail/brake light bulb, replacing ..................................... 8-40
Throttle cable free play, adjusting ................................ 8-20
Throttle lever ........................................................... 4-4, 5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................ 5-6
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44
Turn signal indicator light ............................................... 4-2
Turn signal light bulb, replacing ................................... 8-40
Turn signal switch .......................................................... 4-4VValve clearance ........................................................... 8-20
Vehicle identification number ....................................... 11-1
U33B70E0.book Page 2 Wednesday, June 11, 2008 1:38 PM