light YAMAHA YFM250R-W 2012 Owner's Manual

8-18
817. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered
air entering the engine.EBU28903Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.
1. Remove the tailpipe bolts.2. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.
1. Tailpipe bolt
2. Tailpipe
2
11
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8-27
8
TIPIf the cable length cannot be adjusted to specifica-
tion, consult a Yamaha dealer.6. Tighten the locknut on the brake cable.
7. Slide the rubber cover to its original position.
8. Turn in the adjusting bolt at the rear brake cal-
iper until it feels tight, then turn it out 1/8 turn
and tighten its locknut to the specified torque.
NOTICE: When tightening the locknut,hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00521]
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.EBU24743Brake light switches The brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect.
1. Rubber cover
2. Parking brake free play adjusting nut
3. Locknut
2
3
1(a)(b)
Tightening torque:
Locknut (rear brake caliper):
16 Nm (1.6 m·kgf, 12 ft·lbf)
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8-28
8The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light switch
should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make the
brake light come on earlier, turn the adjusting nut
in direction (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
EBU24813Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.
1. Slide the rubber cover back.
2. Loosen the locknut at the clutch lever.
3. To increase the clutch lever free play, turn the
clutch lever free play adjusting bolt in direction
(a), and to decrease it, turn the bolt in direction
(b).
4. Tighten the locknut.1. Rear brake light switch
2. Rear brake light switch adjusting nut
12
(b)
(a)
1. Clutch lever free play
2. Locknut
3. Clutch lever free play adjusting bolt
4. Rubber cover1
3
4
(a) (b) 2
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8-39
8 If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
5. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
6. Install the seat.EBU28160Headlight bulb If the headlight bulb burns out, have a Yamaha
dealer replace it.
1. Main fuse
2. Spare main fuse
3. Accessory fuse
1
3
2
Specified fuses:
Main fuse:
15.0 A
Accessory fuse:
7.5 A
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8-40
8
EBU28170Headlight beam If a headlight beam adjustment is necessary, have
a Yamaha dealer perform it.EBU25601Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the lens by removing the screws.
2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws.
NOTICE: Do not overtighten the screws,
otherwise the lens may break.
[ECB00701]
EBU28031
Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing
the screw.
1. Screw
1
1. Tail/brake light bulb
1
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8-41
8 2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.
3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screw.
NOTICE: Do not overtighten the screw,
otherwise the lens may break.
[ECB00871]
EBU28020
Auxiliary light bulb If the auxiliary light bulb burns out, have a Yamaha
dealer replace it.
EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
Front
1. Screw
1. Wheel nut1
1
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8-43
8
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.U33B71E0.book Page 43 Wednesday, August 10, 2011 9:01 AM

10-4
10
Wheel travel:
200 mm (7.9 in)Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 1
Tail/brake light:
12 V, 5.0/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
LEDTurn signal indicator light:
LED
Fuses:Main fuse:
15.0 A
Accessory fuse:
7.5 A
U33B71E0.book Page 4 Wednesday, August 10, 2011 9:01 AM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-14
Auxiliary light bulb ........................................................ 8-41BBattery .......................................................................... 8-36
Brake and clutch levers, checking and lubricating ....... 8-33
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-25
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-33
Brake pedal height, checking ....................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-3FFuel ......................................................................... 4-9, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuses, replacing ........................................................... 8-38HHandlebar switches ........................................................ 4-3
Hazard switch ................................................................. 4-4
Headlight beam ............................................................ 8-40
Headlight bulb .............................................................. 8-39
High beam indicator light ................................................ 4-2
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4
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MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-7
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-13
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-8
Shift pedal, checking .................................................... 8-33
Shock absorber assemblies, adjusting the front .......... 4-14
Shock absorber assembly, adjusting the rear .............. 4-15
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Speedometer ................................................................. 4-2
Starter (choke) ............................................................. 4-12
Start switch .................................................................... 4-3Steering lock ................................................................ 4-13
Steering shaft, lubricating ............................................ 8-35
Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-34
Swingarm pivots, lubricating ........................................ 8-34
TTail/brake light bulb, replacing ..................................... 8-40
Throttle lever ........................................................... 4-4, 5-3
Throttle lever free play, adjusting ................................. 8-21
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44
Turn signal indicator light ............................................... 4-2
Turn signal light bulb, replacing ................................... 8-40
Turn signal switch .......................................................... 4-4VValve clearance ........................................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-42
Wheel, removing .......................................................... 8-41
U33B71E0.book Page 2 Wednesday, August 10, 2011 9:01 AM