clutch YAMAHA YFM350R 2005 User Guide

6-15 1. Shift pedal N. Neutral position
1. Pédale de sélection N. Point mort
1. Pedal del cambio N. Posición de punto muerto
EBU01173
Shifting
This model has a 6-speed forward and 1-speed re-
verse transmission. The transmission allows you
to control the amount of power you have available
at a given speed or for starting, accelerating,
climbing hills, etc. To shift into neutral, return the
throttle lever to the closed position, apply the
clutch and repeatedly depress the shift pedal until
it stops. When it stops, it will be in first gear. Raise
the pedal slightly to neutral.CAUTION:_

Do not coast for long periods with the en-
gine off, and do not tow the machine a
long distance. Even in neutral position,
the transmission is only properly lubricat-
ed when the engine is running. Inade-
quate lubrication may cause damage.


Always use the clutch when changing
gears. The engine, transmission and drive
train are not designed to withstand the
shock of forced shifting and can be dam-
aged by shifting without the clutch.
_
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6-17
EBU14260
To start out and accelerate:
1. Release the throttle lever, and then release
the parking brake.CAUTION:_ Always close the throttle while shifting gears.
Otherwise, damage to the engine and drive
train may result. _2. Pull the clutch lever to disengage the clutch.
3. Shift into first gear.
4. Open the throttle gradually and at the same
time, release the clutch lever slowly.
5. Once the machine has attained adequate
speed, release the throttle, and at the same
time, quickly pull in the clutch lever.
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6-19
6. Shift into second gear (be careful not to shift
into neutral).
7. Open the throttle part way and gradually re-
lease the clutch lever.
8. Follow the same procedure when shifting to
the next higher gear.
WARNING
_ Opening the throttle abruptly or releasing the
clutch lever too quickly would increase the
chance of an accident or could make the ma-
chine wheelie including overturn. Always open
the throttle gradually and release the clutch le-
ver gradually. _
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6-29
1. Bring the machine to a stop by applying the
front brake.
2. With the front and rear brake applied, pull the
clutch lever, shift into the neutral position,
and then apply the parking brake.
3. Stop the engine by setting the engine stop
switch to “”.
4. With the front and rear brakes applied, pull
the clutch lever, shift into 1st gear, and then
slowly release the clutch lever, brake lever
and brake pedal.NOTE:_ Make sure that the neutral indicator light goes off. _5. Turn the key to “OFF”.
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7-37
With the engine idling, pull the clutch lever to dis-
engage the clutch and shift into 1st gear, and then
release the parking brake. Open the throttle grad-
ually, and at the same time, release the clutch le-
ver slowly. Once the ATV has attained adequate
speed, release the throttle lever and at the same
time, quickly pull in the clutch lever and shift into
2nd gear. Open the throttle part way and gradually
release the clutch. Use this same procedure as
you move into the higher gears. Be sure to coordi-
nate the use of the throttle and shift pedal properly.
If the throttle is applied too abruptly or if the throttle
is not released during shifting, or if the shift pedal
is not released before applying the throttle, the
front wheels may lift off the ground resulting in a
loss of directional control. Avoid higher speeds un-
til you are thoroughly familiar with the operation of
your ATV.
WARNING
_ Always open the throttle gradually and release
the clutch lever slowly. Otherwise, the ATV
could wheelie which would increase the
chance of an accident. _
U5YT61.book Page 37 Wednesday, April 7, 2004 3:59 PM

8-8 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Engine oil strainer
Clean.Drive chain
Check and adjust slack/alignment/clean/lube.Brakes*Check operation/fluid leakage/See NOTE page 8-9.
Correct if necessary.Clutch*Check operation.
Adjust if necessary.Wheels*Check balance/damage/runout.
Replace if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Steering system*Check operation.
Repair if damaged.
Check toe-in.
Adjust if necessary.Front and rear
suspension*Check operation.
Correct if necessary.Upper and lower arm
pivot and steering shaft*Lubricate every 6 months with lithium-soap-based grease.Rear arm pivot*
Lubricate every 6 months with lithium-soap-based grease.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
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8-25
CAUTION:_

In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD”
or oils of a higher quality than specified. In
addition, do not use oils labeled “ENERGY
CONSERVING II” or higher.


Make sure that no foreign material enters
the crankcase.
_
Recommended oil:
See page 10-2.
Oil quantity:
Without oil filter element replacement:
2.50 L
With oil filter element replacement:
2.60 L
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8-67 1. Locknut 2. Adjusting bolt c. Clutch lever free play
1. Contre-écrou 2. Boulon de réglage
c. Jeu du levier d’embrayage
1. Contratuerca 2. Perno de ajuste
c. Juego libre de la maneta de embrague
1. Adjusting nut 2. Locknut
1.Écrou de réglage 2. Contre-écrou
1. Tuerca de ajuste 2. Contratuerca
EBU00741
Clutch lever free play adjustment
The clutch lever free play should be adjusted to 5–
10 mm.
1. Loosen the locknut at the clutch lever.
2. Turn the adjusting bolt at the clutch lever in
direction
a to increase the free play or in di-
rection
b to decrease the free play.
3. Tighten the locknut at the clutch lever.NOTE:If the specified free play cannot be obtained, pro-
ceed with the following steps.4. Loosen the locknut at the clutch lever.
5. Turn the adjusting bolt at the clutch lever in
direction
a to loosen the cable.
6. Loosen the locknut at the crankcase side.
7. Turn the adjusting nut at the crankcase in di-
rection
a to increase the free play or in direc-
tion
b to decrease the free play.
8. Tighten the locknut at the crankcase and the
clutch lever.
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8-75
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
EBU00737
Brake and shift pedal/brake and clutch lever lu-
brication
Lubricate the pivoting parts of each lever and pedal.Recommended lubricant:
Engine oil
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
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10-2
10
Engine oil:
Type
Recommended engine oil classification API Service SE, SF, SG type or higherMODEL YFM350R
-20˚ -10˚ 0˚
10˚20˚ 30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30
CAUTION:
In order to prevent clutch slippage (since the en-
gine oil also lubricates the clutch), do not mix any
chemical additives. Do not use oils with a diesel
specification of “CD” or oils of a higher quality
than specified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.
U5YT61.book Page 2 Wednesday, April 7, 2004 3:59 PM