light YAMAHA YFM350R 2008 Owner's Manual

8-27
8
CAUTION:ECB00520When tightening the locknut, hold the adjust-
ing bolt with a wrench so that it does not turntogether with the locknut.
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustmentagain.
EBU24740Brake light switches The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.NOTE:The brake light switch is properly adjusted when
the brake light comes on just before braking takeseffect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b). Tightening torque:
Locknut (rear brake caliper):
16 Nm (1.6 m·kgf, 11 ft·lbf)
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8-28
8
EBU24820Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.1. Loosen the locknut at the clutch lever.
2. To increase the clutch lever free play, turn the
adjusting bolt at the clutch lever in direction
(a), and to decrease it, turn the bolt in direction
(b).
3. Tighten the locknut at the clutch lever.
If the specified free play cannot be obtained,
proceed with the following steps.
4. Loosen the locknut at the clutch lever.
5. Fully turn the adjusting bolt at the clutch lever
in direction (a) to loosen the clutch cable.
6. Loosen the locknut at the crankcase.1. Brake light switch
2. Brake light switch adjusting nut
1. Locknut
2. Clutch lever free play adjusting bolt
3. Clutch lever free play
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8-39
8
CAUTION:ECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing afuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING
EWB02171Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.EBU25541Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.1. Remove the headlight bulb holder cover at the
rear of the headlight by pulling it off.
2. Remove the headlight bulb holder by pushing
it inward and turning it counterclockwise. Specified fuse:
15.0 A
1. Headlight bulb holder cover
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8-40
83. Remove the defective bulb from the headlight
unit by pulling it out.
WARNING
EWB02220A headlight bulb is hot when it is on and imme-
diately after it is turned off. Wait for the bulb to
cool before touching or removing it. You can
be burned or a fire could start if the bulb touch-es something flammable.
4. Install a new headlight bulb into the headlight
unit by aligning the projection on the bulb with
the groove in the headlight unit.
CAUTION:ECB00650Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a clothmoistened with alcohol or thinner.
5. Install the headlight bulb holder by aligning the
projections with the holes in the headlight unit,
pushing it inward, and turning it clockwise until
it stops.
1. Headlight bulb holder
1. Do not touch the glass part of the bulb.
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8-41
8 6. Install the headlight bulb holder cover at the
rear of the headlight.
CAUTION:ECB00670Make sure the headlight bulb holder cover is
securely fitted over the bulb holder and seatedproperly.
7. Adjust the headlight beam if necessary.EBU25560Adjusting a headlight beam CAUTION:ECB00690It is advisable to have a Yamaha dealer makethis adjustment.To raise a headlight beam, turn the adjusting bolt
in direction (a).
To lower a headlight beam, turn the adjusting bolt
in direction (b).
EBU25600Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the lens by removing the screws.1. Headlight beam adjusting bolt
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8-42
82. Remove the defective bulb by pushing it in
and turning it counterclockwise.3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws.
CAUTION:ECB00700Do not overtighten the screws, otherwise thelens may break.EBU25650Removing a wheel 1. Loosen the wheel nuts.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
1. Screw
1. Tail/brake light bulb
1. Wheel nut
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8-43
8 4. Remove the wheel.
EBU25660Installing a wheel 1. Install the wheel and the nuts.
2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-lot lights from water heaters or furnaces. Tightening torques:
Front wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
Rear wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
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10-4
10
Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
210 mm (8.3 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage x quantity:Headlight:
12 V, 30.0/30.0 W × 2Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Fuse:Fuse:
15.0 A
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INDEX
AAccessories and loading ................................................ 6-8
Air filter element, cleaning ............................................ 8-14BBattery .......................................................................... 8-37
Brake and clutch levers, checking and lubricating ....... 8-33
Brake and shift pedals, checking and lubricating ......... 8-33
Brake fluid, changing .................................................... 8-24
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-24
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal position, checking .................................... 8-25
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-19
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31
Drive chain slack .......................................................... 8-29
Drive select lever ............................................................ 4-7Drive select lever and driving in reverse ........................ 6-3
EEngine break-in .............................................................. 6-6
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-41
Headlight bulb, replacing .............................................. 8-39IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-3
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MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................... 6-6
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-7
Part locations ................................................................. 3-1
Pre-operation check list ................................................. 5-1RReverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-4
Shift pedal ...................................................................... 4-7
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3Steering shaft, lubricating ............................................ 8-36
Storage .......................................................................... 9-2
Suspension, lubricating the upper and
lower arm pivots ........................................................ 8-36
Suspension relay arm and connecting
arm pivoting points, lubricating the rear ..................... 8-34
Swingarm pivots, lubricating ........................................ 8-34
TTail/brake light bulb, replacing ..................................... 8-41
Throttle cable free play, adjusting ................................ 8-21
Throttle lever ........................................................... 4-3, 5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................ 5-6
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44VValve clearance ........................................................... 8-21
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-43
Wheel, removing .......................................................... 8-42
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